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Amp keeps going into protection mode

Rick79

Nov 26, 2014
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Fine the last test:
Same "reverse " connection of the Jig as in #118.
Use two batteries and the 8.2K not shorted (open switch).
The amp should go into protect.
What are the voltages on R2 and R3?

OK, I added the battery, open switch, it didn't go in protection mode. R2 reads 1.33V & R3 reads 0.51V
 

dorke

Jun 20, 2015
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I tried to understand why we get such confusing readings from the diodes.
The answer is the schematics and the actual PCB are in disagreement !

1. In the schematics the diodes that have their anodes connected are D9 and D10
while in the PCB they are D8 and D11.

2. In the schematics the diodes that have their cathodes connected are D8 and D11
while in the PCB they are D9 and D10.

We shall leave it at that.

sig 2-1.png diodes.JPG
 
Last edited:

dorke

Jun 20, 2015
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OK, I added the battery, open switch, it didn't go in protection mode. R2 reads 1.33V & R3 reads 0.51V

Well,
it looks like the batteries are (EDIT)NOT connected properly,they should be in series to produce the 3.25V as in #105.
Could you please check that again.
 

Rick79

Nov 26, 2014
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I tried to understand why we get such confusing readings from the diodes.
The answer is the schematics and the actual PCB are in disagreement !

1. In the schematics the diodes that have their anodes connected are D9 and D10
while in the PCB they are D8 and D11.

2. In the schematics the diodes that have their cathodes connected are D8 and D11
while in the PCB they are D9 and D10.

We shall leave it at that.
View attachment 27097 View attachment 27098

So is the capacitors causing the issue? Anything I can do with the parts I already have? Should I go get some new capacitors or try some different rating resistors?
 

Rick79

Nov 26, 2014
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Well,
it looks like the batteries are (EDIT)NOT connected properly,they should be in series to produce the 3.25V as in #105.
Could you please check that again.

I don't have the switch on the jig closed. Maybe that's why?
 

dorke

Jun 20, 2015
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It is most likely that the capacitors are faulty one or bot
I don't have the switch on the jig closed. Maybe that's why?
Is the voltage produced by the batteries "at the 2.2K resistor" 3.25V ?
Are the batteries connected in series?
 

Rick79

Nov 26, 2014
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It is most likely that the capacitors are faulty one or bot

Is the voltage produced by the batteries "at the 2.2K resistor" 3.25V ?
Are the batteries connected in series?

I have the jig assembled just like in the schematic you made, the batteries read 3.32V.
OK, as soon as i connected the switch, it went into protection mode and I checked the R2 & R3 Voltages again in protection mode and R2 reads 1.56V & R3 reads 0.58V
 

dorke

Jun 20, 2015
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O.k.
This is fine.
It is 99% certain that the problem is with the capacitors(one or both).
You should get 2 new ones of low ESR type and solder them .

Remove the jig and re-solder the cut wire.
 

Rick79

Nov 26, 2014
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O.k.
This is fine.
It is 99% certain that the problem is with the capacitors(one or both).
You should get 2 new ones of low ESR type and solder them .

Remove the jig and re-solder the cut wire.

OK cool, I'll let you know how it comes out. I'll be back soon. Thanks
 

Rick79

Nov 26, 2014
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O.k.
This is fine.
It is 99% certain that the problem is with the capacitors(one or both).
You should get 2 new ones of low ESR type and solder them .

Remove the jig and re-solder the cut wire.

OK, I got new capacitors installed. The amp still goes into protection mode.
 

73's de Edd

Aug 21, 2015
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Sir Rick79. . . . . . .

Good show !

What with that cap meter not working for you, that replacement is about the only way to know, when you are dealing with the equivalency of a non polarized electrolytic.
Did you ever get to my mention of establishing the cut out point with establishing a marked reference position on the volume control ?
Or maybe, you have done it sooooooo many times, that you just KNOW where it is . . .relatively.
Can you now get the unit operational, in the respect of getting the unit to cut out with volume advance until cut off..
Then you shut down and jumper across R3 and do a quick run up of the volume again, to confirm that the amp might NOT go into cut off at all, this test time.
If so PULL the jumper from across R3.
Then I hope that you bought more than 2 of those caps to go ahead and observe its install polarity and solder tack a new unit across C12 position and test for cut off. If that has no result, un tack it and sub it in across C10 position and test for cut out.
The last test position, if required, would be to sub it across C7 position .
However, that last positions function, is more relatable to causing your difficulty in getting the unit to eventually / reliably latch on during system power up.
Should you have only bought 2 of those new capacitors I think that we might gamble on using either of the
two pulled / replaced capacitors with short wire extensions soldered on to facilitate connecting the other ends..

Thasssit


73's de Edd




.
 

Rick79

Nov 26, 2014
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Sir Rick79. . . . . . .

Good show !

What with that cap meter not working for you, that replacement is about the only way to know, when you are dealing with the equivalency of a non polarized electrolytic.
Did you ever get to my mention of establishing the cut out point with establishing a marked reference position on the volume control ?
Or maybe, you have done it sooooooo many times, that you just KNOW where it is . . .relatively.
Can you now get the unit operational, in the respect of getting the unit to cut out with volume advance until cut off..
Then you shut down and jumper across R3 and do a quick run up of the volume again, to confirm that the amp might NOT go into cut off at all, this test time.
If so PULL the jumper from across R3.
Then I hope that you bought more than 2 of those caps to go ahead and observe its install polarity and solder tack a new unit across C12 position and test for cut off. If that has no result, un tack it and sub it in across C10 position and test for cut out.
The last test position, if required, would be to sub it across C7 position .
However, that last positions function, is more relatable to causing your difficulty in getting the unit to eventually / reliably latch on during system power up.
Should you have only bought 2 of those new capacitors I think that we might gamble on using either of the
two pulled / replaced capacitors with short wire extensions soldered on to facilitate connecting the other ends..

Thasssit


73's de Edd




.

OK, I used a jumper wire across R3 and the amp doesn't go into protection mode.
 

73's de Edd

Aug 21, 2015
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Sir Rick 79. . . . . .

Then remove the jumper and proceed with the sequential trying of the shunting of 100 ufd of capacitance
across each of my mentioned capacitors, trying it, one capacitor at a time.

73's decision Edd


.
 

dorke

Jun 20, 2015
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Rick ,
The diode tests we did are incomplete for the reasons explained in #122.
In order to get to a conclusion about the diodes, we need to have them marked correctly on the schematics.

Use an ohmmeter in 20K range to measure resistance between R2,R3 and the diodes,to find the way the diodes are actually connected.

Please fill in the "blanks" (in the Blue area of the schematic below) with the diode marks as they are actually connected on the PCB.
Then we can continue.


sig 2-1 -D.PNG


Fill
 

Rick79

Nov 26, 2014
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Rick ,
The diode tests we did are incomplete for the reasons explained in #122.
In order to get to a conclusion about the diodes, we need to have them marked correctly on the schematics.

Use an ohmmeter in 20K range to measure resistance between R2,R3 and the diodes,to find the way the diodes are actually connected.

Please fill in the "blanks" (in the Blue area of the schematic below) with the diode marks as they are actually connected on the PCB.
Then we can continue.


View attachment 27165


Fill

It took me a long time tracing the lines on the circuit board, Top and bottom, but I'm pretty sure the diodes are marked correctly now
 

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Rick79

Nov 26, 2014
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Sir Rick 79. . . . . .

Then remove the jumper and proceed with the sequential trying of the shunting of 100 ufd of capacitance
across each of my mentioned capacitors, trying it, one capacitor at a time.

73's decision Edd


.

I tried shunting all capacitors one at a time as you mentioned, but the amp still went into protection at the same volume level.
 

dorke

Jun 20, 2015
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Rick could you please "re-open" diode D8, like in #77.
Does the amp go into protect?
 
Last edited:

Rick79

Nov 26, 2014
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Rick could you please "re-open" diode D8, like in #77.
Does the amp go into protect?

OK I re-opened diode 8, It gives me half an inch more on the volume before going into protection mode.
 

dorke

Jun 20, 2015
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O.K.
Please mark that point on the "dial".

Now open D10 (cut it like you did for D8).
With both D8 and D10 open,does the amp go into protection?If it does, at what point?

Measure with the DMM in "diode mode test" D8,D10 and invert polarity, what do we get?
 
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