notTHEfoggiest
- Jan 14, 2017
- 17
- Joined
- Jan 14, 2017
- Messages
- 17
So I have been building a 200W LED ring light. In my attempt to improve upon the design in this video:
Here are my main components used:
20 x 27-30V 10W 300mA LEDs:
http://www.ebay.co.uk/itm/161348456581?_trksid=p2057872.m2749.l2649&var=460852556717&ssPageName=STRK:MEBIDX:IT
2 x Single core wired threaded together:
http://www.hobbytronics.co.uk/breadboard-wire?keyword=single core breadboard wire
1 x 10A 250W DC-DC step-up Voltage regulator
Lipo alarm (not shown):
http://www.ebay.co.uk/itm/191981053617?_trksid=p2057872.m2749.l2649&var=491530036174&ssPageName=STRK:MEBIDX:IT
Vu LED:
http://www.ebay.co.uk/itm/281226027217?_trksid=p2057872.m2749.l2649&ssPageName=STRK:MEBIDX:IT
Wire used between the battery pack and DC-DC is thick 13A mains wire.
I chopped and linished a knackered old frying pan to use as a heatsink/mount for the LEDs to make the build sturdier and able to run at higher power than the light in the video (looks too flimsy for my partner who breaks everything!). I mounted the LEDs with thermal paste in parallel using solid core wires braided together. I managed to burn out my first smaller 2-4A voltage regulator testing it with power coming from my converted ATX PSU using the 12V 14A rail (and no resistor - I can see how stupid this was now) but assumed I had connected the polarity incorrectly. Lesson 1 not yet learned.
I ordered a beefier regulator:
http://www.ebay.co.uk/itm/112218796285?_trksid=p2057872.m2749.l2649&ssPageName=STRK:MEBIDX:IT
I then tested it again with 4 18650 batteries and both the batteries and the regulator got hot and the regulator gave off some smoke so I assumed it must be a short somewhere or the batteries are struggling. I found the wire running between the front to the back from the DC-DC were causing the short and re-did the solder this time with a thicker hole for it to go through. After I tested for continuity between both the pos/neg wire on the front and the pan it was showing open so all good.
I then made a 6 cell battery pack to reduce the load on the cells and be more-like my final build (supply 1.2A or so each) and chopped some of the bolts on the back of the pan so I could mount the DC-DC on the back of the project. I tested for continuity between each pos and neg terminal on the DC-DC and the pan and it read as open too (resistance "1")
You can see a voltage LED attached to the output. I then tested it this morning for a couple of seconds at a time at around 25V reading on the LED to find the DC-DC smoking a little again.
Could the batteries be sending too much current/DC-DC be drawing too much? Already knackered another DC-DC? The breadboard wire x2 too skinny? It's rated 1.8A 1kV. I thought in a short run twined together, it would be fine?
I'm waiting on a consignment of 30 sizes of 1/4W and 1/2W resistors to put one between the battery pack and the regulator however I have probably missed lots of crucial stuff. I would really appreciate some help in improving the build and finding the cause of the smoke. I have another DC-DC in the post (a few weeks off at least but was planned for another project). I'm very new to all of this so please excuse my rudimentary mistakes.
Thanks
Here are my main components used:
20 x 27-30V 10W 300mA LEDs:
http://www.ebay.co.uk/itm/161348456581?_trksid=p2057872.m2749.l2649&var=460852556717&ssPageName=STRK:MEBIDX:IT
2 x Single core wired threaded together:
http://www.hobbytronics.co.uk/breadboard-wire?keyword=single core breadboard wire
1 x 10A 250W DC-DC step-up Voltage regulator
Lipo alarm (not shown):
http://www.ebay.co.uk/itm/191981053617?_trksid=p2057872.m2749.l2649&var=491530036174&ssPageName=STRK:MEBIDX:IT
Vu LED:
http://www.ebay.co.uk/itm/281226027217?_trksid=p2057872.m2749.l2649&ssPageName=STRK:MEBIDX:IT
Wire used between the battery pack and DC-DC is thick 13A mains wire.
I chopped and linished a knackered old frying pan to use as a heatsink/mount for the LEDs to make the build sturdier and able to run at higher power than the light in the video (looks too flimsy for my partner who breaks everything!). I mounted the LEDs with thermal paste in parallel using solid core wires braided together. I managed to burn out my first smaller 2-4A voltage regulator testing it with power coming from my converted ATX PSU using the 12V 14A rail (and no resistor - I can see how stupid this was now) but assumed I had connected the polarity incorrectly. Lesson 1 not yet learned.
I ordered a beefier regulator:
http://www.ebay.co.uk/itm/112218796285?_trksid=p2057872.m2749.l2649&ssPageName=STRK:MEBIDX:IT
I then tested it again with 4 18650 batteries and both the batteries and the regulator got hot and the regulator gave off some smoke so I assumed it must be a short somewhere or the batteries are struggling. I found the wire running between the front to the back from the DC-DC were causing the short and re-did the solder this time with a thicker hole for it to go through. After I tested for continuity between both the pos/neg wire on the front and the pan it was showing open so all good.
I then made a 6 cell battery pack to reduce the load on the cells and be more-like my final build (supply 1.2A or so each) and chopped some of the bolts on the back of the pan so I could mount the DC-DC on the back of the project. I tested for continuity between each pos and neg terminal on the DC-DC and the pan and it read as open too (resistance "1")
You can see a voltage LED attached to the output. I then tested it this morning for a couple of seconds at a time at around 25V reading on the LED to find the DC-DC smoking a little again.
Could the batteries be sending too much current/DC-DC be drawing too much? Already knackered another DC-DC? The breadboard wire x2 too skinny? It's rated 1.8A 1kV. I thought in a short run twined together, it would be fine?
I'm waiting on a consignment of 30 sizes of 1/4W and 1/2W resistors to put one between the battery pack and the regulator however I have probably missed lots of crucial stuff. I would really appreciate some help in improving the build and finding the cause of the smoke. I have another DC-DC in the post (a few weeks off at least but was planned for another project). I'm very new to all of this so please excuse my rudimentary mistakes.
Thanks
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