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toroid casing

M

Michael

Jan 1, 1970
0
I remember (am I daydreaming?) seeing plastic casing on toroidal core
(looks like two O-shaped caps). Can anybody suggest vendor? Do they
sell these things? I need to have 10kV-rated insulation between core
and winding.
Any hint will be appreciated.
Thanks
Michael
 
J

Joerg

Jan 1, 1970
0
Michael said:
I remember (am I daydreaming?) seeing plastic casing on toroidal core
(looks like two O-shaped caps). Can anybody suggest vendor? Do they
sell these things? I need to have 10kV-rated insulation between core
and winding.
Any hint will be appreciated.


They are called "core caps". I have only seen them for really fat cores
but you could call an engineer at your vendor.
 
L

legg

Jan 1, 1970
0
I remember (am I daydreaming?) seeing plastic casing on toroidal core
(looks like two O-shaped caps). Can anybody suggest vendor? Do they
sell these things? I need to have 10kV-rated insulation between core
and winding.
Any hint will be appreciated.
Thanks

Frerroxcube distributes nylon 'caps' for sizes of
high-permeability-material toroids for the construction of CM chokes
and coupling/measurement applications. Creepage to core is achieved
with n-layer tape on the seam.

Panasonic, Tokin and a number of other SEAsian mfrs market encased
cores for the same applications.

A 10kv 'book' rating is not likely achievable using commercially
distributed materials, though demonstrated performance is possible.

Big question is why the big isolation requirement to the core on a
toroid? As normally constructed, core insulation shows up twice
between any two points of stress ( ~ single-fault immunity).

The bigger problem on toroids is winding-to-winding, where insulation
layers may have to function in one layer.

A 10Kv isolation requirement is no joke for any small transformer
structure, never mind toroids, where even simple layer insilation is a
complicated matter.

RL
 
J

Joerg

Jan 1, 1970
0
legg said:
Frerroxcube distributes nylon 'caps' for sizes of
high-permeability-material toroids for the construction of CM chokes
and coupling/measurement applications. Creepage to core is achieved
with n-layer tape on the seam.

Panasonic, Tokin and a number of other SEAsian mfrs market encased
cores for the same applications.

A 10kv 'book' rating is not likely achievable using commercially
distributed materials, though demonstrated performance is possible.

Even for a 5kV "book rating" I had to go to the pros. Aircraft suppliers
in my case. Anything less won't do if you need cert. And be prepared for
huge MOQ and/or big bucks.

[...]
 
E

Eeyore

Jan 1, 1970
0
Michael said:
I remember (am I daydreaming?) seeing plastic casing on toroidal core
(looks like two O-shaped caps). Can anybody suggest vendor? Do they
sell these things? I need to have 10kV-rated insulation between core
and winding.

No you're not dreaming. I think polypropylene was popular for that. Where
you'd get it from I'm not sure. I'd have to mull over which transformer
company I saw use it.

Graham
 
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