This is the stage where I was drawing the forms to the acrylic panels. I casted the forms on cardstock using engineering rulers and compass / protractor.
I then translated the forms to the acrylic panels with a sharpie - real high-grade technique
This is the finished acrylic front panel after drilling and cutting. This is the second run of the panel after the first one snapped through during the drilling stage - the problem with acrylic is while it is dirt cheap, it is the most brittle of the clear constructing polymers and the carbide bits that I use to drill polycarb, ABS, and PVC torqued the plate too much and there goes one panel!
Total drill time was probably about an hour, once I got bits selected and clamping adjusted to how I wanted it. The bits had to be eased in - it wasn't just "git 'er done" status.
The photo still has the protective, semi-opaque shrink-wrap mess as well as drilling burrs on it.
This is the same plate after I deburred it and removed the protective cover wraps. My hands were greasy and laden with sawdust, so I used the best deburring method known to man - the side of my finger.
And yes, that's a very crude drawing of a bridge rectifier used as a contrasty background.
What would a DIY homebrew guitar amp be without some of the most obnoxious-looking toggles known to man?
Has all the values a college student needs - colorful, unnecessary, and it'll look pretty cool with the circuitry inside.
The same panel with input and f/x out jacks mounted, as well as the tone pot mounted and the volume pot sitting in the foreground. Still waiting to hacksaw off the unnecessary part of the pot lead before mounting.
As you can see, the ground leads are being wired to a set of terminal blocks. The tone pot's ground lead, however, is still unwired. I am waiting to braid it to the volume ground when mounting.
Mountain Dew was very important for the conception of this project. Very important, indeed.