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constant on/off breaks equipment

can we take it as a fact that some electronic equipment wears out
faster if you're constantly turning it on and off, while it may last
longer if you had just left it on the whole time?

if you think this is true, why do some components wear out while others
seem to be able to take the on/ off operation?

and, finaly, judging from that, which catagory do you think an
ultrasonic humidifier would fall into?

thanks for any experiences.

max
 
R

Robert Baer

Jan 1, 1970
0
can we take it as a fact that some electronic equipment wears out
faster if you're constantly turning it on and off, while it may last
longer if you had just left it on the whole time?

if you think this is true, why do some components wear out while others
seem to be able to take the on/ off operation?

and, finaly, judging from that, which catagory do you think an
ultrasonic humidifier would fall into?

thanks for any experiences.

max
*Switches* wear out, and other mechanical things (although relays are
a lot more reliable in general than switches).
A light bulb will not last as long with many on-off cycles as
compared to being left on until it burns out; the reason is that the
inrush current mechanically stresses the filament each time.
 
C

Chris Jones

Jan 1, 1970
0
can we take it as a fact that some electronic equipment wears out
faster if you're constantly turning it on and off, while it may last
longer if you had just left it on the whole time?

if you think this is true, why do some components wear out while others
seem to be able to take the on/ off operation?

and, finaly, judging from that, which catagory do you think an
ultrasonic humidifier would fall into?

thanks for any experiences.

max

There are certainly some components which degrade more quickly when left
switched on permanently than if switched off for part of the time. Some
components don't like the thermal cycling caused by being turned on and off
many times. For most appliances, if I think I will not use it in the next
hour or two, I switch it off. For the ultrasonic humidifier, I would do
this, unless anyone has some experience specific to these devices to
suggest otherwise.

Chris
 
can we theoretically deduce if the cycles would be bad for the
humidifier (and i'm talking about short cycles, 5min on and 5min off)

if a light bulb doesn't do well with on off cycles, what are some other
components that similarly act like this


and what are some components that last longer if turned off for part of
the time, even if its very often.

thanks for the replys so far.
max
 
C

Chris Jones

Jan 1, 1970
0
can we theoretically deduce if the cycles would be bad for the
humidifier (and i'm talking about short cycles, 5min on and 5min off)

if a light bulb doesn't do well with on off cycles, what are some other
components that similarly act like this


and what are some components that last longer if turned off for part of
the time, even if its very often.

thanks for the replys so far.
max

I strongly suspect that laser diodes last longer if they are not on all of
the time. If the driver circuit is well designed then I think that the act
of turning them on or off doesn't hurt them much by comparison. Of course
it is hard to generalise and it will depend a bit on how hot they get and
whether the different materials used have well matched temperature
coefficients of expansion etc.

The metal tracks of ICs slowly get damaged by current passing through them.
This is called electromigration and is basically caused by the very high
current density, i.e. the tracks are so thin that the electrons have to go
very fast to carry normal currents. The fast electrons knock the metal
atoms out of position, and eventually a break can form in the wire in the
place where the current density is highest. This is not likely to be a
problem in a well designed IC if the temperature is kept down. The chips
are often designed to run for about 10 years continuously at the maximum
rated temperature and if you can make sure that it runs maybe twenty
degrees cooler then it would last pretty much forever. Still it is a
possible wear-out mechanism.

Chris
 
J

James Douglas

Jan 1, 1970
0
can we take it as a fact that some electronic equipment wears out
faster if you're constantly turning it on and off, while it may last
longer if you had just left it on the whole time?

if you think this is true, why do some components wear out while others
seem to be able to take the on/ off operation?

and, finaly, judging from that, which catagory do you think an
ultrasonic humidifier would fall into?

thanks for any experiences.

max
Leave everything on all the time. I used to service 3000+ crts back
in the day and we found that we would get calls first thing in the am
when folks turned them on and then found that for the folks that never
turned them off we had no problems, scientific results, no, but heck
we stuck with it!
 
C

Chris Jones

Jan 1, 1970
0
James said:
Leave everything on all the time. I used to service 3000+ crts back
in the day and we found that we would get calls first thing in the am
when folks turned them on and then found that for the folks that never
turned them off we had no problems, scientific results, no, but heck
we stuck with it!

But sooner or later old computer equipment depreciates to the extent that
the power to run it continually costs more money than the potential
increase in reliability is worth. I wouldn't spend >$35 on power in order
to power my old CRT monitor for a year, just to possibly increase the life
expectancy by a couple of months, and I doubt that it would increase its
life at all. I will very likely replace it before it stops working just
like most consumers. I have always powered off my monitor when not in use
and I have never had a monitor fail on me, though this is of course a small
and statistically insignificant sample. There are some devices for which
the reliability doesn't improve when it is left on continually, e.g. fans,
probably laser diodes, and some others. There are also environmental
advantages in switching off unused equipment - provided that it doesn't
result in you having to buy new equipment in the event of failures!

Chris
 
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