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Discussion in 'Electronic Design' started by John Larkin, Apr 6, 2007.

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  1. John  Larkin

    John Larkin Guest

    Suppose I have a 1206 ceramic-core inductor on a pc board with nothing
    else nearby. What would be the differential effect on inductance of
    adding a ground plane on the opposite side of the board? Even more
    important, how might it affect the TC?

    I've got a 50 MHz oscillator, using a 150 nH inductor, some fixed
    caps, a Maxim flecap (coarse tune), and a varicap (fine tune.) Last
    board rev, we had it almost perfectly temperature compensated, thanks
    to some N750 0603 caps that are special-ordered from Japan, almost
    impossible to get in reasonable quantities and time frames. Some
    copper was moved on the latest board rev, more copper close to the L,
    and now the center frequency and TC are different, so I was wondering
    if copper proximity could explain the difference.

    Oh, does anybody know of a place to get stock surface-mount NTC caps?

    We can software compensate out the new TC, so the thing works, but I'd
    rather fix the inherent oscillator TC. If we apply a
    linear-with-temperature compensation voltage to the varicap, we can
    get a zero TC near room temp. But the varicap has its own, nasty TC
    that varies with capacitance, so this compensation winds up with a
    parabolic TC curve. OK, we could add a compensating polynomial in the
    software, if we didn't mind spending a week or so getting that right.

    RF requires a lot of patience.

    John
     
  2. Tim Wescott

    Tim Wescott Guest

    The effect on inductance would depend on the construction of the coil,
    but if the coil is wound from end to end a conductor underneath the coil
    shouldn't affect the inductance that much.

    Absent a shield on the coil, such a conductor _would_ capacitively
    couple to the coil windings, which would change (probably lower) your
    center frequency. FR-4 has a pretty healthy temperature coefficient, so
    the added capacitance would be highly variable with temperature; this
    may be your trouble.

    --

    Tim Wescott
    Wescott Design Services
    http://www.wescottdesign.com

    Posting from Google? See http://cfaj.freeshell.org/google/

    Do you need to implement control loops in software?
    "Applied Control Theory for Embedded Systems" gives you just what it says.
    See details at http://www.wescottdesign.com/actfes/actfes.html
     
  3. Joerg

    Joerg Guest

    Usually it adds stray capacitance (winding to plane), with whatever TC
    the dielectric of the PCB material exhibits.

    The market for that stuff has become so small that you'd have to rely on
    expensive boutique parts. Always with the risk that the next call
    results in "We no longer manufacture...". I most certainly would keep
    doing that electronically (as you have done).


    Allow me the question: Why?

    The brute force approach would be to keep that part of the circuitry
    temperature-regulated. Did that a lot with oscillators in the olden
    days. I always used a temperature that is guaranteed to be higher than
    ambient will ever be so no TEC was required, just a resistor as a heater.

    Another thing I have done but in precision phase shifters and not
    oscillators was to use either FET arrays (mostly gone the boutique route
    by now...) or PIN diodes to pull in a capacitance. Mostly with the
    HSMP38xx series but nowadays there are some nice PIN diodes in the
    Infineon BAP series. If you can get them, that is. I found that company
    to be less than efficient when buying prototype qties <1000 in the US.

    Sure does, but the results can be very rewarding and the solution
    stunningly sparse in parts count. Sometimes :)
     
  4. Joerg

    Joerg Guest

  5. The center frequency should have gone down. The TC is now a function of the
    PCB material (G10/FR4?) which is wildly variant with temperature. Get the
    copper out of there if you can.

    ....and powdered bat wings, ground toad warts, incantations, and a virgin (if
    you can find one these days) sacrifice.

    Jim
     
  6. Joerg

    Joerg Guest

    Now just imagine the poor Europeans who have those inductors floating
    about in some kind of RoHS compliant goo of unknown performance.
     
  7. Joerg

    Joerg Guest

    Sometimes it helps stamping it out or drill a hole underneath. In the
    old days when inductors had real leads we just placed them a bit higher.
    Of course then you have to deal with microphonics...
    I use wee whiffs of incense...
     
  8. John  Larkin

    John Larkin Guest

    Yes, the frequency shift direction and tc are consistant with extra
    board capacitance. I once measured some FR4 capacitance and got +900
    ppm per degree C. The oscillator frequency tc apparently shifted from
    near zero to -70 ppm when the extra ground was added. I guess I'll
    measure the critical node capacitance on a bare pcb and do the math,
    just to see if the numbers are close. Luckily, there's a pattern I can
    cut out of the backside copper that should seriously reduce C and not
    trash any vias. Good thing we only bought 50 boards!

    Still, I'm curious about the effect of a ground plane on the inductor.
    I can, and will, measure the effect on L, but it's more difficult to
    measure the effect on the inductor's TC.

    John
     
  9. Joerg

    Joerg Guest

    It's most likely miniscule compared to the capacitance (bottom of
    winding to plane). It would be easy to measure the added capacitance if
    you can get something like a HP4191 input pod really close to that
    point. Dremel away the suspect area, measure, place copper tape over it,
    measure again.

    Question: Is there some headroom to just solder silver wire to the pads
    and then the inductor to those, so it comes 1/4" or so off the board?
    Those wires should be beefy and stiff to avoid microphonics, else you'd
    have an earthquake detector.
     
  10. Jamie

    Jamie Guest

    You may have some SR problems at some spectrum..
     
  11. Mike Monett

    Mike Monett Guest

    [...]
    If the oscillator frequency is critical enough to require
    compensation, why not lock it to a nearby crystal? You've already
    got the varicap, why spend a week or so fiddling with compensation?

    There has to be some crystal oscillator nearby. An hour's work
    should get the divider and loop filter. Build, debug document and
    ship in an afternoon.

    You do this often enough. Why is there a problem in this case?

    Regards,

    Mike Monett
     
  12. john jardine

    john jardine Guest

    Not an RF person but would see the Copper under the coil as the total
    problem.
    The tuned circuit is now part tuned by the added yucky 1%decC TC, Q=80, FR
    material distributed capacitance but in addition this Copper "screening" (by
    traditional mechanisms) is also dropping the L value by say 5% and the Q
    value by say 5%.
     
  13. John  Larkin

    John Larkin Guest

    This is a 50 MHz oscillator that is started by an external trigger.
    There's a DSP servo loop, in an fpga, that does in fact lock it to a
    quartz reference, but preserves the phasing relative to the trigger.
    So the frequencies are locked, and the phase is also locked to
    whatever the phase difference was when the LC started.

    The oscillator is coarse-tuned by the flecap at powerup, and then the
    varicap takes over. We need to keep the varicap pull range fairly
    small to meet our noise/jitter requirements. What we don't like is
    that the inherent TC of the oscillator was tuned to near zero, and a
    minor layout change messed it up enough to lose lock at temperature
    extremes. Again, I have a trim dac and a temperature sensor on board,
    and the firmware is tweaking the baseline varicap voltage to mostly
    null out the temperature drift, but we don't understand what's going
    on.

    I measured the hot node capacitance on a bare board and it's only 1.2
    pF, which accounts for only 10 ppm of the 70 ppm/degC we're seeing, so
    it's still strange.

    But who can "Build, debug document and ship in an afternoon."?

    John
     
  14. Joerg

    Joerg Guest


    How come? Is noise getting into the varicap drive?

    Who knows what else is going on. Eddy currents in the added plane etc.
    Can't you just raise the inductor by 1/4" and see if the problem will go
    away, or at least push it outside the critical range?

    Some software companies seem to do that 8-D

    It's like with bananas and tomatoes, the ripening process happens at the
    customer.
     
  15. Mike Monett

    Mike Monett Guest

    And some wines. Aged in transit.

    Regards,

    Mike Monett
     
  16. John  Larkin

    John Larkin Guest

    Noise *always* gets into varicap drive. And varicaps have rotten TCs,
    and the TCs change with voltage, which is a fresh bag'o worms. Which
    is why my linear oscillator TC, compensated by a linear temperature
    correction voltage, results in a parabolic freq:temp curve!

    I might try hacking the ground plane away from the back side. Anything
    I try takes hours in the temp chamber to evaluate.

    John
     
  17. As I heard the story as a youngster (mommy having worked for the brewer in
    question), a famous St. Louis brewer who was running out of tank brewing
    space poured malt, hops, water, and yeast into a railway tank car and sent
    it to Milwaukee where it was turned around and sent back to St. Louis as
    fermented beer.

    Jim
     
  18. Jim Thompson

    Jim Thompson Guest

    What? Thunderbird ?:)

    ...Jim Thompson
     
  19. Mike Monett

    Mike Monett Guest

    [...]
    Sounds like the poor varicap is pushed to the limit. How about a
    slightly larger one if it would still allow you to meet the phase
    noise. Or maybe several in parallel. Called Massively-Parallel.
    Rohde shows examples in figures 5 and 8 of

    http://www.synergymicrowave.net/articles/PDF/Voltage-Controlled-
    Oscillators.pdf (132KB)

    (sorry for the wrap)

    Also, if I'm not mistaken, the flecap has pretty low Q. This might
    also be worth looking at to try to reduce the effect. Other circuit
    arrangements might improve the phase noise by reducing the loading
    on the tank.

    I found using a simple constant current source in place of the
    emitter resistor in a Colpits really improves the tank Q under load.

    It also helps align the emitter current pulse with the peak of the
    sine wave from the tank, which improves the phase noise. Hajimiri
    and Lee discuss this in

    http://www.chic.caltech.edu/Publications/phase_tutor.pdf

    Also, Rohde patented a simple bias stabilization technique shown in
    figure 15 of

    http://www.synergymicrowave.net/articles/PDF/Oscillators.pdf (915KB)

    I believe Matjaz Vitmar, S53MV, also described it long before Rohde
    applied for the patent.

    I've tried it, and it works very well. Other feedback arrangements
    to stabilize the bias also help improve the phase noise.

    So there's lots to look at that might help.

    [...]
    Depends on how much you can cut and paste from previous projects.
    Betcha Joerg does it all the time:)
    Regards,

    Mike Monett
     
  20. Joerg

    Joerg Guest

    You might have to shield that portion with the varicaps and the loop for
    them. Just had to do the same thing. A laser diode driver where where a
    fraction of a microamp of noise would throw a whole system off the rocker.
    If it's lots of boards that might be more work than raising them.
     
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