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Working with SMT components

  • Thread starter Abstract Dissonance
  • Start date
A

Abstract Dissonance

Jan 1, 1970
0
Does anyone here have any "hints" when working with SMT? I haven't tried to
use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do or
know of a web site that might have some info on it? (I'm also talking about
some of larger pin packages)

Thanks,
Jon
 
J

jasen

Jan 1, 1970
0
Does anyone here have any "hints" when working with SMT? I haven't tried to
use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do or
know of a web site that might have some info on it? (I'm also talking about
some of larger pin packages)

If you're going to use a regular iron, some wick could be handy.

Bye.
Jasen
 
A

AJ

Jan 1, 1970
0
Abstract Dissonance said:
Does anyone here have any "hints" when working with SMT? I haven't tried
to use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do
or know of a web site that might have some info on it? (I'm also talking
about some of larger pin packages)

Thanks,
Jon

I apply solder paste to a PCB with a dispenser, carefully place my parts
with some tweezers and then chuck it all in a mini oven for 4 mins and
that's it.... Have been doing it for years and have built 100's of PCB's
usually with 0603 parts with no problems. Works well with any IC => SOIC,
anything smaller, in my opinion, is best done with a Pace iron and a wave
tip.

Regards


Adrian
 
N

Noway2

Jan 1, 1970
0
Abstract said:
Does anyone here have any "hints" when working with SMT? I haven't tried to
use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do or
know of a web site that might have some info on it? (I'm also talking about
some of larger pin packages)

Thanks,
Jon

First, Get yourself a nice pair of curved tweezers, especially if you
are planning on doing the work by hand with a soldering iron. This
way, you can lay the butt end of the tweezers on the table, hold them
like a pencil, and press down on the device with the point. This
allows you to avoid holding the device from the sides, which will
result in the part being lifted off the board.

Second, there are a couple of techniques you can practice that will
make it easier. The first, and one I use most often, is to first flux
the board (yes, get yourself a flux pen at least), place the part and
while holding it in place with the curved tweezes, tack one side of a
chip component or several pins of an IC. The other method is to place
a small pad or ball of solder on one of the pads, flux and place the
component, and reflow the solder bump with your iron.

Third, get yourself a good viewer. What you are able to get will
depend on your budget, and they are not cheap, but being able to see
clearly see what you are doing can make a real difference.

Fourth, if you can get a Pace iron and wave tip, do so. With mine I
have put 200+ pin fine pitched flat packs on a board with no trouble
what so ever. The wave tip is also very handy for removing solder
bridges and a lot safer than solder wick which can easilly apply too
much heat to the board.

Fifth, especially if you are using a wave tip, get yourself some good
flux, like an RA or RMA which will make the reflow process much easier
due to the higher level of metal wetting.

Lastly, and VERY IMPORTANT, unless you use an oven with a no clean flux
you MUST clean the board with a chemically compatible solvent. Also
remember, no clean fluxes are NOT no clean in hand processing. No
clean fluxes spread and flow more than any other and unless the flux
gets heated sufficiently, it remains an active acid on the board.
 
A

Abstract Dissonance

Jan 1, 1970
0
Abstract Dissonance said:
Does anyone here have any "hints" when working with SMT? I haven't tried
to use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do
or know of a web site that might have some info on it? (I'm also talking
about some of larger pin packages)

Thanks,
Jon

Thanks guys. Maybe its not so difficult with the right tools ;)

Jon
 
N

Noway2

Jan 1, 1970
0
Thanks guys. Maybe its not so difficult with the right tools ;)

Jon

The instructor of the SMT rework class I took made the statement that
surface mount soldering is easier than thru hole. Based on my
experience with both, I tend to agree with him.

The right tools, though, certainly do help.
 
A

Abstract Dissonance

Jan 1, 1970
0
Abstract Dissonance said:
Does anyone here have any "hints" when working with SMT? I haven't tried
to use it yet but I have hundreds of cool components that I'd like to play
around with but I'm afraid that it will just be to much work to do it by
hand. Maybe some of you guys have good hints on how to make it easy to do
or know of a web site that might have some info on it? (I'm also talking
about some of larger pin packages)

Thanks,
Jon

One more thing I'm curious about is the temperature rating of the
components. I was looking at a component that said its max operational
temperature is about 80 oC and its storage temp is up to 125 oC. It gives a
reflow profile which has a max temp of 230 oC for 15 seconds while the
preheating is about 150 oC.

Wouldn't the relow process destory the component? I'm assuming not because
but I don't understand why. Do components that have a significantly lower
operating temperature are able to withstand the relow process quite easily
because of the "short" time they are at this temperature?

Thanks,
Jon
 
D

DJ Delorie

Jan 1, 1970
0
Abstract Dissonance said:
Do components that have a significantly lower operating temperature
are able to withstand the relow process quite easily because of the
"short" time they are at this temperature?

That's pretty much it. Hence, the 15 second max in the specs - it's
very important to not keep the part that hot for more than the minimum
time needed to reflow.
 
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