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Why are transparent trimpots so rare?

J

Joerg

Jan 1, 1970
0
Jan said:
Sorry Joerg, my English, but I mean sort of Die Hard (probably not right either),
let's say an extremely difficult way to do something.
I _KNOW_ about large production runs and the cost of calibration.
It all depends on what you do, in the case of Tek scopes (I have worked there)
calibrating a scope (from the book) involved somebody doing a _lot_
of adjustments.
I have done that, and I have done QC for them too, and repaired the stuff.
One could argue that bending a wire to the deflection plates would
require re-calibration I have seen them fine tune that way, mm maybe I did it
myself some time ;-) (100MHz analog 1Gs digital sampling scopes, forgot the number).
You can hardly say Tek made (makes) 'rubber products' or 'rubber designs'.
Their equipment is the reference for a lot of things!

Oh yeah, I've got some Tek stuff here in the lab as well. Good products.
All I wanted to say is that if a great company uses pots that isn't an
endorsement for me. It may still be wrong. But you can make even a
sub-optimal design reliable by chosing expensive parts such as $3
trimpots. That just won't fly in most of my designs.

Yes you can make accurate stuff at lower frequencies with opamps and <1% resistors,
but then there is maybe that little bit offset you want to get rid of.
It all adds up, try a Monte Carlo, all those 1% resistors, offsets, RF rollofs..
So then to get <X% accuracy at some point or other, you need trimmers.
Even more so in radio when tuning circuits, tuning Xtals, balancing multipliers, etc.
Analog is not only LF opamps, you know that.
Most of my stuff is north of 10MHz, some is above 100MHz. No pots. But
that can only be achieved if you think that way already when doing the
initial block diagram. An example was a fast digitizer card the size of
a large pizza that needed numerous ADCs ganged. The original one had
about 20 trim-pots and was a nightmare, even in production. Service
hated it. I replaced it with a design that was fully auto-cal. Number of
pots: Zero. Service loved that one.
Not always possible or even desirable.

Mostly possible, always desirable. At least for my clients ;-)
Yes for 1 million mp3 players you are right, not for the sort of things small
specialised companies maybe sell at the most 100 of, and calibrate in house.
Also not for the big ones who have some standard to go by, and have the environment
and qualified personnel like Tek.
Depends on the standard. Mine is different :)
This is true, I remember a group going to do preventive maintenance on a couple
of million $ pieces of video equipment, and re-adjusting all trim pots.
However there were very few problems related to trimmers, these things are reliable.
Replace if kaput.
There are bad quality ones too.

For lab equipment, maybe. For medical, mostly not. Latest after a
freighter pilot had to "nail it to the runway" because of side winds or
a lengthy truck ride across an unpaved road the truth comes out. Or
pieces of hardware, sometimes.
You can use DAC as digital poti for signals too, I have done that.

Yep. And for fast stuff those dual-gate FETs plus cheap DACs come in
really handy. But you need to servo those because they are drifty.
Sure, add a blue lamp and you get white light you can read by ;-)

BTW I just heard that per December 11 (as of today) the Dutch analog TV
stations are now completely switched off.
I dunno about the situation in Belgium, but analog is now officially
dead here.
You can now buy a digital settop box but I just looked and it said: 'Sold out'.
http://www.kpn.com/kpn/show/id=1456428
You speak Dutch?

It's been over 20 years now. I still understand it ok but speaking, I
don't know. A few years ago it came back after two pintjes in a pub in
Rotterdam. No idea whether that that would work again. Might need four
glasses this time ;-)

Sometimes I listen to Radio Nederland Wereldomroep, mostly because the
German station Deutsche Welle has managed to blow it in terms of access.
I can still follow the news in Dutch.
 
J

Jim Thompson

Jan 1, 1970
0
I thought it was due to length contraction of thermometers by a factor gamma
due to an accelerating universe ;-)

Eureka !-)

...Jim Thompson
 
J

Joerg

Jan 1, 1970
0
Joel said:
Wouldn't you think that for some mass-market products (made in China) it
actually is cheaper to have a few trim pots than lots of precision components?

In general, no. The instant you have one or more trim-pots on a circuit
board the skill requirements for some of the production workers goes up
significantly. I have found that this can lead to a lot of problems.

I was just noticing yesterday that a ~decade old JVC stereo I have has a
little trimpot on the CD player's laser PCB...

It might still have been made in Japan. There companies usually have
access to a large pool of skilled employees.
 
J

Jan Panteltje

Jan 1, 1970
0
When I click on live-video links on there site nothing happens :-(

It works here, do you have a media player that launches?
I am watching it in Linux Firefox with mplayer plugin.

If _nothing_ goes it is possible they test for country of origin,
but France24 was ment for international audience, so it _should_work?
 
S

Sjouke Burry

Jan 1, 1970
0
Joerg said:
When I click on live-video links on there site nothing happens :-(
Works fine for me(XP SP2 2.7GHZ , firefox 1.5.0.8)
 
J

Joerg

Jan 1, 1970
0
Jan said:
It works here, do you have a media player that launches?
I am watching it in Linux Firefox with mplayer plugin.

If _nothing_ goes it is possible they test for country of origin,
but France24 was ment for international audience, so it _should_work?

That's what Deutsche Welle TV does. It blocks US viewers. But at least
then I'd expect some courtesy message to appear. Especially since they
also have an "Amerique" tab.
 
D

Don Bowey

Jan 1, 1970
0
That's what Deutsche Welle TV does. It blocks US viewers. But at least
then I'd expect some courtesy message to appear. Especially since they
also have an "Amerique" tab.

Is that the special "Entertainment for Americans" comic video of an English
donkey named Graham that's getting his nuts poked with a high-voltage prod
every time he utters something un-American, which he does very often? Quite
entertaining.
 
S

Steve Sousa

Jan 1, 1970
0
Yep. And for fast stuff those dual-gate FETs plus cheap DACs come in
really handy. But you need to servo those because they are drifty.

Could you please elaborate on that?

Thank you.
 
G

Guy Macon

Jan 1, 1970
0
Joerg said:
While stuffing a BOM with Mouser part numbers for a prototype order I
found that pretty much all the multi-turn trim-pots were in stock.
Except for the transparent ones. None, zip. Arrgh.

How can that be? I was wondering why anyone would want to use a
non-transparent trim-pot where you cannot see the position it is in. So
the demand for transparent ones should be a lot higher.

I have, on occasion, used two single-turn pots for course and
fine adjustment of a parameter.

As for temperature and plastics:

Typical Deflection Temperatures of
Polymers at 0.46 MPa (degrees C)

Polyethylene Terephthalate (PET)......70
Acrylic...............................95
Polyethylene, HDPE....................85
Polystyrene...........................95
ABS...................................98
Polypropylene........................100
Polycarbonate........................140
ABS + 30% Glass Fiber................150
Acetal Copolymer.....................160
Nylon 6..............................160
Polypropylene + 30% Glass Fiber......170
Acetal Copolymer + 30% Glass Fiber...200
Nylon 6 + 30% Glass Fiber............220
PET + 30% Glass Fiber................250

Guy Macon
<http://www.guymacon.com/>
 
J

Joerg

Jan 1, 1970
0
Steve said:
Could you please elaborate on that?

You can use these as controllable resistors. Because of their extremely
low capacitances they are quite suitable to control the amplitude of
signals way into the UHF range. So could pin diodes but it is harder to
servo those (done it as well, though...).

Servo means you have one FET in the RF path and that is controlled at
the gate by an opamp output. Another FET of same type is in the feedback
path so that you can actually set the resistance in a linear fashion
because the opamp now regulates away the non-linearity of Vgs versus
Rdson. With some nifty choke tricks you can also use the very same FET
that acts as the "RF potmeter" for feedback but that requires a great
familiarity with RF stuff. This would be required if lot to lot
tolerances are too much to stomach.

Dual-gates were never meant to be used that way I guess but heck, a
BF998 can be had for under a dime in qty. Always looking for a bargain
here :)

If you don't want to servo you can somewhat linearize it by feeding back
half of the drain signal to one of the gates. IIRC that is also
explained somewhere in AoE.

Dual gates can, of course, also be used in the standard configuration
where you feed the RF into one gate and regulate the gain via the other.
But dynamic range isn't always that great when doing this.
 
C

Charlie Edmondson

Jan 1, 1970
0
Jim said:
Lostgallifreyan wrote:

[snip]
The point could be debated beyond inanity but there's no denying that basic
visual feedback of position of a moving object is a sensible requirement.


Amen! It is somehow a good thing to come back from lunch and be able to
verify that nobody had turned the trim-pot.


In my more slender disciplined days I ate 6 almonds for lunch... then
walk a few miles.

So while my troops had headed out to McD's or whatever, I'd roam the
labs seeing what they were up to.

The most fun I ever had was checking out a junior engineer's
breadboard.

He had complained of strange behavior before he left for lunch.

I found the mis-wire and fixed it.

When he returned from lunch and fired up his breadboard he was very
befuddled.

I didn't tell him for two hours ;-)

...Jim Thompson
Of course, then there is software...

A former boss of mine told the story of a smart munition they were
testing, and artillery shell that was supposed to seek an armored
target. It worked great in the lab, and in their tests, and when it
came time to do the official demonstration tests for the military, he
had all the programming connectors cut off, and strictly announced "No
Changes!"

Came the day of the test, they fired the shell, and it zigged left when
it should have zagged right. They failed and lost the contract.

During the investigation afterwards, one of the software engineers said
"It shouldn't have done that! The update I did didn't touch that code..."

Update? What update?

Why, the update I did the night before the test. I had this great idea,
but you wouldn't believe how long it took me to solder on new connectors
so I could re-progam the thing...

Moral of the story: You can make something fool proof, but you can't
make it damn fool proof!

Charlie
 
L

Lostgallifreyan

Jan 1, 1970
0
Typical Deflection Temperatures of
Polymers at 0.46 MPa (degrees C)

Polyethylene Terephthalate (PET)......70
Acrylic...............................95
Polyethylene, HDPE....................85
Polystyrene...........................95
ABS...................................98
Polypropylene........................100
Polycarbonate........................140
ABS + 30% Glass Fiber................150
Acetal Copolymer.....................160
Nylon 6..............................160
Polypropylene + 30% Glass Fiber......170
Acetal Copolymer + 30% Glass Fiber...200
Nylon 6 + 30% Glass Fiber............220
PET + 30% Glass Fiber................250

Is PET dramatically unusual in combination with glass fibre, or is that top
one meant to be lower, with value 170?
 
R

Rich Grise

Jan 1, 1970
0
If you trim the current of a DPSS laser pump diode, the last thing you want
is some sticky one-turn pot to jerk through the max current point and fry
the diode. I've used both types of preset, and I find it's worth using
multiturn types even where single turn types might do, they work much
better when setting accurately. I take the point about stability, but I
don't think it's any better. Even single-turn pots have spring tension that
can upset it after you leave it. With a multiturn you can turn back a
fraction to release this, there is enough hysteresis there to allow it
safely. Try doing that with a signle-turn pot, and you'll be tweaking for
half an hour trying to repeat the same value, let alone make it stay there.

What's really frustrating is when your desired set point is between two
windings on a wirewound. At this one lab, the boss would ask, "Is that
in-fine-ite-ly variable?" and, sadly, I'd have to answer "no." It's
too bad that the R&D departmant at the company were such idiots - when
it's that sensitive, they should have used a much smaller value pot,
with a fixed resistor at either end, as needed.

Cheers!
Rich
 
R

Rich Grise

Jan 1, 1970
0
No, because I can't see it. Seriously, the Chinese DPSS lasers often have
IC names ground off and reverse engineering is made to be difficult, so
instead of measuring an exact current when you don't know what it should
be, you just note the current position and the number and size and
direction of steps taken in turning. A lot of laser adjustments are made
this way, being optical so the habit forms.

The point could be debated beyond inanity but there's no denying that basic
visual feedback of position of a moving object is a sensible requirement.

I once worked at a place that made, essentially, a SEM. The display,
voltage, focus, magnification etc. was all digital, controlled with
pushbuttons. One day, the boss was trying to focus in on some sample,
using those stupid buttons, and he said, "I'd rather have a knob."

Cheers!
Rich
 
R

Rich the Newsgroup Wacko

Jan 1, 1970
0
Not too many people?

Trimmer caps seem a little more difficult to get rid of than trim pots... even
in stuff like reasonably high volume commercial filters, you still see the
occasional trimcap. Most cavity and waveguide filters sold commercial also
still have visible tuning rods, except on the highest volume items just as
satellite TV receivers.

I'd like to see someone build a trimcap that changes the ratio of Ca/Cb while
simultaneously being "tapered" such that Ca || Cb is constant -- that'd be the
perfect tuning device for a tapped-capacitor matching network.

That shouldn't be hard - just use two stators and a semicircular rotor:
http://www.abiengr.com/~sysop/images/dual-stator-cap.png

Would that give you what you want?

Cheers!
Rich
 
R

Rich Grise

Jan 1, 1970
0
Hi Rich,



This link isn't working, but from what you describe...

You might try it again - I just realized that the last time I rebooted
my server, I forgot to reset the DNS and httpd.conf.

It's just two rectangles side-by-side, with a semicircular plate
superimposed.

Cheers!
Rich
 
J

Joel Kolstad

Jan 1, 1970
0
Rich Grise said:
You might try it again - I just realized that the last time I rebooted
my server, I forgot to reset the DNS and httpd.conf.

Still not working (8:12AM on the west coast, Thursday).

abiengr.com resolves to 71.103.105.212 but pings don't respond either. :)
 
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