whit3rd said:
Not exactly true; the numbers VERY MUCH matter here.
A lightning-strike surge can overheat the MOV and
damage it, but an ounce of relay-magnetic-core can
only possibly store (at saturation) about 0.01 watt-second
of energy. An MOV rated at 1 joule (i.e. 1 watt-second)
won't get hot enough to change at all. It'll cool before a
second switching event occurs, and will last your lifetime.
That maybe true in your view.
Mov's were intended to absorb over voltage when over voltage
is there how ever, when used like they're suppose to be, no over
voltage will appear on a normal use. And it is true that MOV's
do break down over time with even minor suppression activities
even if you don't want to hear it..
Have you ever done a temp check on a wheeling diode after it
has suppressed a few collapses from a coil in a short time ?
You may change your view of things. Internal heating of MOV's
even small. causes their make up to break down.
In all the years of my experience doing this (many), I have never seen
MOV's being used to suppress the collapsation of a field . They are only
used in areas where the voltage isn't expected to be in a dangerous
level on normal operation.
The original idea of a MOV was that in most cases it could clamp
on an over voltage and possibly short in the process how ever, this
would take out the fused link that is suppose to be in the circuit
along with it.
I have replaced a good many MOV's in home electronics that just
broke down over time from constant minor transients on the service and
they just take out the fuse. You replace the MOV and the fuse.
Most of these repairs were not related to mother nature. Those
that were, normally left some ash behind.
Also while we're on the subject, you really want to use a diode
on the coil to suppress as much of the wheeling voltage as possible
with the diode being connected close to the coil. The will help keep
the voltage down at a low level so that that minimum RFI is generated.
You then have this problem of reverse polarity voltage being in the
circuit where it may not be so welcomed when using a MOV because they
aren't polarized! so what do you do to absorb the wheeling voltage on
the damaging side? Use a diode in series? what a hack!.
I think at this point it should be obvious that a MOV is the last thing
you want to put on a relay coil for wheeling voltage suppression.
Even with diodes, there is a noise issue in the R.F. world. Using a
R+C snubber does wonders for that.
Bye.
http://webpages.charter.net/jamie_5"