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Question about charging voltage

Discussion in 'Electronic Basics' started by [email protected], Sep 29, 2004.

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  1. Guest

    I would like to charge my portable DVD player using a portable solar
    charger rated at 20 watts with 16.5 volts (23 volts open circuit) but
    am concerned that I may damage the player with too high a voltage.

    Is this a valid concern?? If so, is there a device to step down the
    voltage from the solar charger that would not significantly affect the
    charging rate??


  2. Brian Oakley

    Brian Oakley Guest

    What does the charger that the DVD player uses now put out? It depends on
    the voltage of the batteries primarily as to the likelihood that the solar
    charger you want to use can in fact be used. As far as something to step
    down the voltage, if the voltage difference between the required charge
    voltage for the DVD and the 16.5 volts output that the solar charger will
    put out is minimal (within +- 5 volts), a step down resistor would work just
    fine. If the voltage difference is much more than that, then your charge
    rate will increase accordingly.
    A few more specifics about what youre trying to charge would help more.
  3. Guest

    12 volts. It could also be charged using cigarette lighter in car
    meaning it should be able to handle a bit more than 12 volts.

    Where can I get a "step down resistor" and how would I hook it up??
    Would it require soldering and a permanent change to the solar
    charger?? Sorry if the question is silly as I am rather ignorant in
    matters of electronics (if that already was not obvious).

    Actually I would like to be able to charge a variety of devices while
    away from AC including GPS, PDA, laptop computer, portable DVD, etc.


  4. Rylos

    Rylos Guest

    Normally step down resistors are considered a wasteful way to dissipate
    excessive power but in this case, it's the sun's energy which we don't use a
    fraction of anyway so who cares. Just thought I'd blurb that little
    anecdote, ;-).

  5. Rylos

    Rylos Guest


    What I would do is measure the current draw into the battery when the player
    is hooked up to it's regular charger either from the wall or car. You've
    already measured the voltage. Plan on stepping down the voltage on your
    solar charger by an amount to equal your regular charger and assume (here's
    where things get a little gray) that your solar charger under ideal
    conditions can deliver an equal amount of current at the same voltage. Ohm's
    law, R=V/I should get you in the ballpark for how much dropping resistor
    you'll need. But you'll also have to make sure it can dissipate the amount
    of power it will be wasting as heat, another formula, P=(I^2)*R or
    P=(V^2)/R. Measure current again. If it's off it will most likely be on the
    low side (better than high) and you can adjust your dropping resistor
    accordingly to bring it up to a reasonable charge rate. Resistors of all
    shapes, sizes, values and power capacities can be found everywhere,
    Radioshack might even one. You're probably going to have to do a little
    fiddling to get it just right.

    One other thing. Would it not be possible to just simply cover some of the
    solar panels to reduce the output voltage of the charger down to a safer
    level? You could try that too, might be simpler. Best regards,

  6. John Fields

    John Fields Guest

    Forget the resistor.

    If the load your device puts on the photovoltaic (PV) array changes
    while it's charging, then the voltage dropped across the resistor will
    vary with the current through it, with the result that under light
    loads and full illumination of the PV array the voltage out of the PV
    array could rise high enough to damage the batteries or the charging
    circuitry in the device.

    What you need is something like an LM317 wired like this:

    ARRAY LM317
    +-----+ +---------+
    | +|-[DIODE>]---|VIN VOUT|--[Rs]--+---->BATTERY+
    | | | ADJ | |
    | -|--+ +----+----+ [240R]
    +-----+ | | |
    | +-------------+
    | |
    | [2.4K]
    | |

    Go to

    and particularly to "12V Battery Charger" for more detail.

    As long as they all take a steady 12V in to charge them, the circuit
    above should work as long as the input voltage to the lm317 is >=
    14.5V. If they need different voltages, read the data sheet to find
    out how to change the LM317's output voltage. One caveat, you may
    have to put a heat sink on the LM317 if the battery charging current
    causes it to heat up too much.

    You could also use a 7812...
  7. Guest

    Would this charge controller work?
  8. Rylos

    Rylos Guest

    What John is saying about the voltage drop across the charge resistor
    changing is true, however as the batteries come up to charge they will take
    less current and would probably be okay. Still if you can regulate the
    voltage as he suggested that's a better idea since you don't really know if
    there's any sensitive circuitry in between the battery and the charger. And
    as I mentioned previously you could try just covering some of the panels to
    reduce the voltage down to a safe level in full sunlight. Not the most
    technically glamorous solution but certainly simpler. Good luck.


  9. John Fields

    John Fields Guest

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