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pulsed 10A current source

Discussion in 'Electronic Design' started by uiu, Mar 7, 2006.

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  1. uiu

    uiu Guest

    I need to make a 10A pulsed current source with variable frequency and
    on-time. On-time needs to be adjustable between 25 us and 200 us. I
    am planning to use a PIC to do the timing with a switching MOSFET on
    the output. I am driving a resistive load.

    I would like to use a 1 or 2 A power supply, so I am charging a
    capacitor during the output off-time. I've simulated the circuit using
    SwCAD and find that as expected,when the output pulse widens, the
    output current decreases due to the power supply cap voltage sagging.
    I'd like to maintain a more or less constant current (maybe +-5%)
    regardless of the output pulse width.

    Is there some easy, active technique with fast response time I can use
    to regulate the current pulses?

    Thanks!
     
  2. John_H

    John_H Guest

    Define "fast"

    Consider using a supply that's a little higher than you need for 10A to your
    resistive load. You can then regulate the output (turning the regulator on
    and off under PIC control) with a high current linear regulator. The sag
    for your longest pulse has to accommodate the droput voltage for your
    regulator at the end of that pulse.
     
  3. John Fields

    John Fields Guest

     

  4. Of course you are going to have to increase the supply voltage,
    assuming you're going directly into a resistive load.

    One really simple way is to use a voltage regulator following the
    capacitor and switch the output voltage of the voltage regulator.
    Provided the input voltage to the capacitor does not drop below the
    minimum required for regulation you'll get constant voltage output,
    and therefore constant current into your (fixed) resistive load.

    You could also replace the MOSFET with a switched current source
    circuit (again with increased input voltage), but that is going to be
    more complex, and possibly more difficult depending on your
    specifications for overshoot and speed.


    Best regards,
    Spehro Pefhany
     
  5. uiu

    uiu Guest

    About 2 Ohms and the min/max off times are 3ms/1 sec.

    Thanks!
     
  6. uiu

    uiu Guest

    Fast enough to slam the current up to 10A and back down to zero again
    in under 25us. Rise and fall times are not critical beyond that loose
    definition.

    Thanks!
     
  7. uiu wrote...
    This is a trivial project if you have a 10A regulated supply,
    which is also a trivial project, or a $75 ebay purchase.
    Inexpensive power MOSFETs have no trouble switching 10A in
    less than 25us, even with wimpy gate drive. We're used to
    designs where we switch 25A in 10ns, which is a bit more of
    a challenge. :) Perhaps you can tell us a bit more detail
    about your project and we can make some good suggestions.

    BTW, if you want a linear mode 10A MOSFET current source,
    that's possible, but it's a bit more complicated issue.
     
  8. uiu

    uiu Guest

    I realize it's trivial if I want to use a 10A supply. My thinking was
    that I'm only averaging a few watts into the load and it's sort of
    over-kill to use a 300W power supply (not to mention the size and
    weight of a 300W regulated supply). I'm on a student budget so using
    a low current supply such as a 2A 24V switcher I already have is the
    preferred route.

    My simulations indicate that there's no problem with the mosfet
    switching speed (though I have no experience with the accuracy of the
    model in this regard). I will breadboard the thing and make some
    measurements when the mosfets arrive, hopefully during spring break. I
    am going to use Si4420DY mosfet(s). Probably overkill for this app,
    but I will be using them for other projects down the road...

    If there's no easy way to do it I can live with it. I'll add a bunch
    more capacitance and maybe use multiple, parallel outputs from the
    PIC, selected as a function of the on-time or off-time, with output
    each driving a mosfet with different current limiting resistors.

    Thanks!
     
  9. Fred Bloggs

    Fred Bloggs Guest

    Yeah- it's called using junior high school arithemtic and 10th grade
    physics to size the capacitor. Then 5% of 20V=1V and this is 1V*C
    coulombs lost to 10A * 200us= 2mC at longest pulse width, making C=2mF=
    2000uF. So a 2000 microfarad at 25V WVDC or more should do it, low ESR,
    and ripple current rating of approximately 2x power supply max DC
    current capacity.
     
  10. uiu

    uiu Guest

    Thank you.
     
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