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Power meter didn't work :-(

Fixing a power meter

(*steve*)

¡sǝpodᴉʇuɐ ǝɥʇ ɹɐǝɥd
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Jan 21, 2010
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(*steve*) submitted a new Showcase Item:

Power meter didn't work :-(

So I needed my power meter. It's a cheap Chinese meter that was thrown in with an order from an electronics component retailer here. It's a "CIXI YIDONG ELECTRONIC CO., LTD." branded device also labelled as "Type: EMA-1 V07442". I guess that might mean something to someone who Googles for it.

I noted that the batteries were flat, so I replaced them (2 x LR44). When I plugged it in my mains voltage measured 134V. Aha, I think. That's why I'm having problems! Well it turns out that the mains voltage is fine and the meter is giving spurious readings.

Oh, and apologies for the photos in advance. I took them in the workshop, and it's not the best lit place in the world.


Now it's time to try to repair it!

There's two screws on the back -- no need to remove the battery cover. After these are removed a little judicious work with a large screwdriver easily unpops the plastic clips and we're in!


There's not a lot to it. I imagine a lot happens under that epoxy blob though!

Basically the rear board contains a power supply and the current/voltage sensing connections. All these are passed t the main board where the magic happens.

Could it be something obvious?


Oh, it couldn't be that easy could it? That capacitor on the right looks like it has expired, and the one on the left doesn't look too flash either.

Actually, I didn't notice the bulge at the bottom of the left capacitor until I saw this photo. I had already decided to replace both of them.


Here's the main board. Full of common parts too. SO if something has happened to the input stage, there's a good chance I can replace parts here too.


Here's the back of the power supply board. There's obviously more going on here than just a power supply.

Note that it doesn't look like it was well cleaned after manufacture.

The capacitors have been straightened up and you can see their leads under diodes D2 and D3 on the top left corner.

I guess this shows I can desolder.

Hmmm "431" on the SOT-23 device. Could that be an LM431? (My datasheets suggest not)


The replacement caps are 470uF 25V 105C low ESR caps. The originals claim to be 470uF 16V 105C. I've heard of Fujicon, has anyone heard of ZhongTai? (Google...

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