Maker Pro
Maker Pro

PCB UV Box - Follow Up

A

Aly

Jan 1, 1970
0
Hello,

First off, thank you to every one of you for answering the other thread.
It's given me plenty to research and perhaps over analyse.

I think I'm going to go for the ready kit put together by Rapid, this is
written up below. But before I do that I'm left wondering something..
Where I have my nails done they use one of the little UV boxes. They're
here on eBay;

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=180104409706

Now what I'm wondering is. Would one of those do the job? Or more to the
point, would it be cost effective to strip one down and use the parts.
Thereafter ALL you need is an enclosure and some perspex. Also today it's
become clear regarding 4mm glass that suppliers either only stock
UV-blocking glass, or don't even know at all. No one knows what they're
selling anymore or even cares!! This is the UK, it's a dump full of under
achievers and everyone has a degree in Travel & Tourism or Marketing,
everyone else is on state benefits.

So.. The nail box up above? :)

Warm thanks,

Alison



The following will need to be viewed in a fixed font such as Courier to all
line up;

"
Sourcing a UV Exposure Box for PCB Development.
-----------------------------------------------

0. Introduction
1. What's For Sale?
2. Ultraviolet exposure unit with timer 202E
3. Ultraviolet exposure unit with timer 202E - Starter Kit
4. UV tubes available on eBay
5. Flight case style enclosures
6. Minimum parts required
7. Conclusion


0. Introduction
---------------
I wish to start developing PCBs using the Photoresist and UV Development
method. In the past I have used a Dalo pen and drawn everything out, using
ferric cloride to etch the copper off. I would like to design more complex
circuits on a PC and print to transparancies.

The immiediate requirement is to source a UV Development box. There are two
options; Build One; Buy One. When considering building one the light output
has to be in the range of 400nM. There is absolutely no point in
approaching DIY outlets as they have haven't a clue what you're talking
about (I've been out hunting today). Blacklight dark UV tubes for making
your white t-shirt glow are NOT suitable.

UV LEDs have been suggested as a possibility. These would need to be of a
high candle output documented to be in the region of 5000-7000mcd, these can
only be economically sourced from Hong Kong. There is a documented concern
that UV LEDs placed in a grid fashion will result in exposure hot spots on
the resulting PCBs. The projects are documented on the net, yet there are
no examples of the PCBs which have been produced. This is a natural concern
despite excitement in using such devices. It would be brilliant to have a
compact UV light box.


1. What's For Sale?
-------------------
There are very few UV boxes out there. The most basic are about £120 all
in, ranging to £1000's for double sided vaccum models.

There are very many UV tubes for sale on eBay. UV LEDs are also available.


2. Ultraviolet exposure unit with timer 202E
--------------------------------------------
This is sold by Rapid for £115.68 (£98.39+VAT) item number 34-0700. It is
also sold by Maplin for £105.14 (inc. VAT) item number YA36P. It uses a
6-minute mechanical timer. It uses two 8W 12" (304mm) tubes, 15" maybe??.
The exposure area is 240 x 165mm (9.5 x 9.5"). The overall unit dimensions
are 438 x 184 x 102mm (17 x 7 x 4").

http://www.rapidonline.com/productinfo.aspx?tier1=Tools,+Fasteners+&+Pro
duction+Equipment&tier2=PCB+Equipment&tier3=Accessories&tier4=Ultraviolet+ex
posure+unit+with+timer&moduleno=29468

http://www.maplin.co.uk/Search.aspx?criteria=YA36P&DOY=7m4


3. Ultraviolet exposure unit with timer 202E - Starter Kit
----------------------------------------------------------
This is available from Rapid for £129.54 (£110.25+VAT) item number 34-0690.
It includes a number of accessories making a saving of about £20 if bought
seperately. It is Kit B.

These accessories are;

Rapid Quantity Description Unit Sub
(inc.VAT)
----- -------- ----------- ---- --- ----
-----

34-0796 (1) Artwork Drafting Pack £4.95 £4.95
(6) Assorted Sheet Transfer -----
34-0105 (3) 100 x 160mm SS Photo PCB £2.49 £7.47
34-0115 (1) 203 x 114mm SS Photo PCB £3.49 £3.49
34-0295 (1) Polifix Block £1.95 £1.95
34-0745 (1) Polypropylene Chemical Tray -----
34-0395 (2) Developer Crystals £0.79 £1.58
34-0385 (1) Seno GS Etching Kit £8.95 £8.95
========
£28.39
(£33.36)
========

34-0700 (1) UV Exposure Unit - 202E £98.39
(£115.68)
========
£126.78
(£148.97)
========

A saving of some £20 is made as predicted. When offset against the
standalone cost of a 202E, the above items are provided for an imaginary
cost of some £10.


4. UV tubes available on eBay
-----------------------------
A wide range of UV tubes are available. Most are marketed for use with Fly
Killer devices and for curing Acrylic Nails in beauty salons.

4W 6" (152mm) straight tubes;
http://cgi.ebay.co.uk/UV-Fluorescent-Tubes-for-Fly-Killers-4w-6_W0QQitemZ260
104226984QQcategoryZ72361QQrdZ1QQcmdZViewItem

9W 6" (152mm) nail curing double tubes;
http://cgi.ebay.co.uk/4-pcs-x-9-Watt-Bulk-Tube-For-9W-36W-UV-Nail-Lamp-Dryer
_W0QQitemZ220098117777QQcategoryZ67653QQrdZ1QQcmdZViewItem

25W 9" (229mm) U tubes;
http://cgi.ebay.co.uk/UV-Fluorescent-Tubes-for-Fly-Killers-25w-9-U-tube_W0QQ
itemZ260104226614QQcategoryZ72361QQrdZ1QQcmdZViewItem

22W 8" (203mm) Circular tubes;
http://cgi.ebay.co.uk/Replacement-UV-Tube-for-Electric-Fly-Killer-Circluar_W
0QQitemZ320099011789QQcategoryZ72361QQrdZ1QQcmdZViewItem


5. Flight case style enclosures
-------------------------------
It would be intended to fit a self build unit into a small flight case.
These are relatively expensive to buy. I have a small case here which is
283 x 235 x 90 (11" x 9" x 3.5") external dimensions, it was purchased for
£9.99 and contains a hobby drill. It seems that to obtain the smaller
flight cases it is economically easier to buy something else and to use it's
presentation case, thus discarding it's contents. Makeup boxes, hairdryers,
all sorts of low priced items come in perfectly adequate aluminium flight
cases.

My full size budget flight case which can be bought for £11 in a local DIY
store has external dimensions of; 464 x 328 x 150mm (18 x 13 x 6"). It is
made as cheaply as possible yet you could not achieve that level of build
yourself without significant outlay.


6. Minimum parts required
-------------------------
This is assuming use of a full size budget flight case, with basic ON/OFF
operation;

Quantity Description Unit Sub
(inc.VAT)
-------- ----------- ---- --- ----
-----

(1) Flight case £11.00 £11.00
(4) 12" UV tubes £5.00 £20.00
(4) Starters £1.00 £4.00
(2) Ballasts £7.50 £15.00
(1) Rocker ON/OFF Switch £1.00 £1.00
(1) IEC 3-pin socket £2.00 £2.00
(1) 4mm Cut glass (local) £5.00 £5.00
(1) Other unknowns (fixings etc.) £20.00 £20.00
(1) Travelling costs £15.00 £15.00
========
£93.00
(NA)
========

The above does not take into consideration PCBs, developer etc. It appears
cost effective to buy the UV 202E kit from Rapid for an approximate £35
extra. The above also does not take into account stress and rushing about.
I could have the kit on this coming Tuesday after the Easter bank holiday
weekend.

7. Conclusion
-------------
It will be more practical and straightforward to buy the complete kit for
£129.54 (£110.25+VAT) item number 34-0690, from Rapid. At this early stage
in my experiences with UV development it makes sense to buy a prepared kit
with instructions where it is all there for you from the moment go.

Having spoken to my Mother who knows everything her comment is, "You're just
like your bloody Grandfather, you'd lick a farthing out of a turd." In
other words, buy the kit.
"
 
A

Aly

Jan 1, 1970
0
Aly said:
<SNIP>

Oh well *sighs*. Another complete waste of time. I'll go back to sucking
cocks on Tuesday morning. :-(

And to think I was even remotely capable of this.
 
L

larwe

Jan 1, 1970
0
Oh well *sighs*. Another complete waste of time. I'll go back to sucking
cocks on Tuesday morning. :-(

Wow, your job is EXACTLY like mine.
 
A

Aly

Jan 1, 1970
0
larwe said:
Wow, your job is EXACTLY like mine.

Thanks Lawre. That put a smile on my face. :) On a bit of a downer here.
I just do the embedded/digital stuff as a little hobby.
 
L

larwe

Jan 1, 1970
0
Thanks Lawre. That put a smile on my face. :) On a bit of a downer here.
I just do the embedded/digital stuff as a little hobby.

Hmm, but I usually get the downers on a Sunday, not a Saturday!

Back on-topic, I'm sure I've told this story before, but here goes
again: Back in Oz, I used to go out once every few months with a bunch
of consultants and a sort of "consultant finder" guy. Basically, he
would advertise sort of like the Ghostbusters - 'we do anything, ready
to believe you' and when he got a call for some kind of job, he'd pass
it onto one of his network of worker bees.

So, all we 20something, well-dressed guys are sitting in a posh
restaurant in Melbourne. The waitress comes up to the table and says
"What do you all do?". Quick as a flash, the networking guy says "I'm
a pimp, and these are all my rent boys". She looked around the table,
saw nothing to contradict this statement, and walked away.

And really, it isn't so far from the truth.
 
A

Aly

Jan 1, 1970
0
larwe said:
And really, it isn't so far from the truth.

lol. actually working that way is fun. it sounds a bit like the year 2000
here. there was a team of us and we'd just have requirements fired at us by
Directors (largish tech company, 200+ on site, open plan, banking) and go
away and research them. some of the best years of my life. it doesn't seem
the same anymore. work hard, play hard. and we did play. get your
passport, we're off in 2-hours.

:)

The lady serving had probably heard it all before. :) I don't think I
dare say the things that probably ran through her mind. She probably
thought it was another chat up line.
 
T

Tim Wescott

Jan 1, 1970
0
Aly said:
<SNIP>

Oh well *sighs*. Another complete waste of time. I'll go back to sucking
cocks on Tuesday morning. :-(

And to think I was even remotely capable of this.
I missed something -- why are you giving up? You seemed to have a good
handle on this, certainly more than some folks who get paid to do this
kind of stuff.

Is it just that you feel that buying the kit is admitting defeat?
 
C

Clint Sharp

Jan 1, 1970
0
Aly said:
This is the UK, it's a dump full of under
achievers and everyone has a degree in Travel & Tourism or Marketing,
everyone else is on state benefits.
Now that's just unfair, what about the valuable contribution made to
society by all the meeja studies graduates? I don't work my ass off
contributing my tax pounds to fund them for nothing, I value the
opportunity to be served at McDonalds by a Travel and Tourism graduate,
I thoroughly relish being asked if I want help with packing at my local
supermarket by a marketing graduate.

I'm proud to be able to say that my taxes enabled a generation of
f***ing wasters to be able to work for just over minimum wage in call
centres, supermarkets and fast food outlets and I am grateful for the
current government's education plans for generations to come, where else
would we find the fodder to staff our supermarkets and serve our skilled
Polish immigrant craftsmen?

Besides, if nobody went to university, who would get jobs to support
everyone else on state benefits?
 
J

john jardine

Jan 1, 1970
0
Aly said:
Hello,

First off, thank you to every one of you for answering the other thread.
It's given me plenty to research and perhaps over analyse.

I think I'm going to go for the ready kit put together by Rapid, this is
written up below. But before I do that I'm left wondering something..
Where I have my nails done they use one of the little UV boxes. They're
here on eBay;

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=180104409706

Now what I'm wondering is. Would one of those do the job? Or more to the
point, would it be cost effective to strip one down and use the parts.
Thereafter ALL you need is an enclosure and some perspex. Also today it's
become clear regarding 4mm glass that suppliers either only stock
UV-blocking glass, or don't even know at all. No one knows what they're
selling anymore or even cares!! This is the UK, it's a dump full of under
achievers and everyone has a degree in Travel & Tourism or Marketing,
everyone else is on state benefits.

So.. The nail box up above? :)

Warm thanks,

Alison
There's nothing special about these light box things. Don't allow
distraction by talk of weird and wonderful exotic materials.
The nail hardener thing (also insect killers, currency detectors et al)
wouldn't be worth the effort to break down and the UV tubes will be be quite
weak. It's quite painful to look at the bare blue light of a real UV box.
Built a box 7 tears ago for small 'one off PCBs'. Works well. Vital key is
those UV tubes which Maplin offers at £16 for 2.
Mine uses 4 Maplin UV tubes just clipped into 2 of those cheap 12V dc,
camping florry lights thingies. Stuck in a MDF box lined with cooking foil,
with a normal glass window and a 12V power supply.
High density black lines, printed on matt film and 7 minutes exposure gives
lines as fine as I can deal with. (ie those thin buggers that end up going
in between the 0.1" IC pads).
 
C

Clint Sharp

Jan 1, 1970
0
Aly said:
Hello, Hi,
Where I have my nails done they use one of the little UV boxes. They're
here on eBay;

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=180104409706

Now what I'm wondering is. Would one of those do the job? Or more to the
point, would it be cost effective to strip one down and use the parts.
Hell yes, that looks fine. As long as you're happy to muck about with
the mains cabling then go ahead. If you have doubts about suitability,
ask your local nail bar nicely if you can try theirs out! Bear in mind
the shipping charge though, you can probably buy a ballast, lamps and
fittings for less than the total and be guaranteed that you got the
right thing.
Thereafter ALL you need is an enclosure and some perspex. Also today it's
become clear regarding 4mm glass that suppliers either only stock
UV-blocking glass, or don't even know at all.
Visit your local DIY shed, take a pen and paper, write down the
manufacturer name on the perspex/polycarbonate/polystyrene sheets, track
them down on t'internet and ask them... alternatively, ask your local
glass supplier for some offcuts and do some experimentation with
exposure (making sure not to get arrested in the process) Once you've
finished exposing yourself, go home and try the glass you just got, make
sure you mark the glass with the type first. Try a piece of photoresist
PCB with a sliver of each type of glass and an uncovered section all at
once so you can compare. Give it, say, 30 seconds and you should be able
to tell the difference.
No one knows what they're
selling anymore or even cares!! This is the UK, it's a dump full of under
achievers and everyone has a degree in Travel & Tourism or Marketing,
everyone else is on state benefits.
See my other reply.

Seriously though, you can make a nice UV box out of a cheap toolbox or
electric drill carry case if you have a mind to.. Alternatively you
could try eBay (yeah, 'cause you'll get a bargain there...) or even your
local freecycle, they seem to be full of academic/student types and may
know of an electronics department with a spare lying around that can be
acquired.
 
A

Aly

Jan 1, 1970
0
Clint Sharp said:
Now that's just unfair, what about the valuable contribution made to
society by all the meeja studies graduates? I don't work my ass off
contributing my tax pounds to fund them for nothing, I value the
opportunity to be served at McDonalds by a Travel and Tourism graduate,
I thoroughly relish being asked if I want help with packing at my local
supermarket by a marketing graduate.

I'm proud to be able to say that my taxes enabled a generation of
f***ing wasters to be able to work for just over minimum wage in call
centres, supermarkets and fast food outlets and I am grateful for the
current government's education plans for generations to come, where else
would we find the fodder to staff our supermarkets and serve our skilled
Polish immigrant craftsmen?

Besides, if nobody went to university, who would get jobs to support
everyone else on state benefits?

:)
 
A

Aly

Jan 1, 1970
0
There's nothing special about these light box things. Don't allow
distraction by talk of weird and wonderful exotic materials.
The nail hardener thing (also insect killers, currency detectors et al)
wouldn't be worth the effort to break down and the UV tubes will be be quite
weak. It's quite painful to look at the bare blue light of a real UV box.
Built a box 7 tears ago for small 'one off PCBs'. Works well. Vital key is
those UV tubes which Maplin offers at £16 for 2.
Mine uses 4 Maplin UV tubes just clipped into 2 of those cheap 12V dc,
camping florry lights thingies. Stuck in a MDF box lined with cooking foil,
with a normal glass window and a 12V power supply.
High density black lines, printed on matt film and 7 minutes exposure gives
lines as fine as I can deal with. (ie those thin buggers that end up going
in between the 0.1" IC pads).

Hey John :)

Perked up again this end. Must be something to do with Clint and his taxes.
:)

Back on track.. Reading.. Those Maplin tubes I believe to be 8W 12" T5 UV
tubes. Two for £15 odd, Maplin YA39N. About the same at Rapid, 34-0707.

These are what I'm looking at on eBay which I believe to be the same at
£4.50ea.;

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=320101581708

Out local shop for local people is charging... £5.84ea. although I'm not
sure if they'll allow local pickup. I much prefer picking up locally.

http://www.bltdirect.com/products.php?cat=1037

I'm swaying towards thick perspex maybe, although have found that picture
framers are the ones to talk to about non-UV glass and offcuts. 4mm is a
minimum.

One of my electronic friends has mentioned banding caused by the intense UV
light in the area closest to the tubes, and is suggesting the £200 UV box
from Rapid, 34-0705 ;

http://www.rapidonline.com/searchresults.aspx?style=0&kw=34-0705

I just want to build one really. Spending £200 goes against why I even do
any of this. I do it for fun :)

The bits I can source at no cost; IDC, switch, ballast, starters. The
outlay will be the flight case, say £20. The tubes, say £20. Glass, say £5
odd. So give or take £50 for a decent little box.

:)

Aly
 
A

Aly

Jan 1, 1970
0
Visit your local DIY shed, take a pen and paper, write down the
manufacturer name on the perspex/polycarbonate/polystyrene sheets, track
them down on t'internet and ask them... alternatively, ask your local
glass supplier for some offcuts and do some experimentation with
exposure (making sure not to get arrested in the process) Once you've
finished exposing yourself, go home and try the glass you just got, make
sure you mark the glass with the type first. Try a piece of photoresist
PCB with a sliver of each type of glass and an uncovered section all at
once so you can compare. Give it, say, 30 seconds and you should be able
to tell the difference.
See my other reply.

Seriously though, you can make a nice UV box out of a cheap toolbox or
electric drill carry case if you have a mind to.. Alternatively you
could try eBay (yeah, 'cause you'll get a bargain there...) or even your
local freecycle, they seem to be full of academic/student types and may
know of an electronics department with a spare lying around that can be
acquired.

Hey again Clint,

Reading... Glass/perspex noted.

Oh I definitely would prefer to build one, keeping in with the spirit. A
small 320 x 260 x 90mm flight case is what I'm hoping for.

We'll see what happens. :) The case comes first, as that's oddly the
hardest bit to source. I'm not paying £50 for a case I can get for £5-10 if
I'm patient. :)

This will all be documented too when I'm done. I'm allowing maybe 2-3 weeks
on/off to do this. But still tempted by the £200 one at Rapid, I can afford
it but I'm just too tight. :) Why spend £200+ when you can spend £50..

Aly
 
J

john jardine

Jan 1, 1970
0
Aly said:
[...]

Hey John :)

Perked up again this end. Must be something to do with Clint and his taxes.
:)

Back on track.. Reading.. Those Maplin tubes I believe to be 8W 12" T5 UV
tubes. Two for £15 odd, Maplin YA39N. About the same at Rapid, 34-0707.

These are what I'm looking at on eBay which I believe to be the same at
£4.50ea.;

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=320101581708

Out local shop for local people is charging... £5.84ea. although I'm not
sure if they'll allow local pickup. I much prefer picking up locally.

http://www.bltdirect.com/products.php?cat=1037

I'm swaying towards thick perspex maybe, although have found that picture
framers are the ones to talk to about non-UV glass and offcuts. 4mm is a
minimum.

One of my electronic friends has mentioned banding caused by the intense UV
light in the area closest to the tubes, and is suggesting the £200 UV box
from Rapid, 34-0705 ;

http://www.rapidonline.com/searchresults.aspx?style=0&kw=34-0705

I just want to build one really. Spending £200 goes against why I even do
any of this. I do it for fun :)

The bits I can source at no cost; IDC, switch, ballast, starters. The
outlay will be the flight case, say £20. The tubes, say £20. Glass, say £5
odd. So give or take £50 for a decent little box.

:)

Aly
Tell your electronics friend to go bollocks. Banding or shadowing occurs
when a tube fails. I.e when the dark end of a big PCB is seeing maybe 1/5 of
the UV at the bright end. And isn't it amazing how people always know they
will be safe from risk and critism by recommending expensive commercial
product as an 'answer' to any technical question?

My ISP for some reason will not let me use Google, so will check the links
tomorrow.
They look useful as I'm after half a dozen UV tubes for a metal
photo-etching light box I'm thinking about. A fiver or so each seems
reasonable, after all they're just standard tubes with a modified coating.
Perspex, 4mm glass, both OK. Maybe even better is the double glazing
acrylic sheet sold by Wickes B+Q etc. The stuff is designed not to
discolour from the UV in sunlight. The plastics have to be cut though and
it's maybe easier just to call into the local glass shop and have them cut a
piece to size for a couple of quid.

But yes. I love to see a good heartfelt rant!. Nowadays, seemingly becoming
a British cultural pastime.
 
C

Clint Sharp

Jan 1, 1970
0
Aly said:
Hey again Clint,

Reading... Glass/perspex noted.
Also try local sign makers, neon signs especially, they will have
offcuts of all shapes and sizes. Consider adding a matching number of
white light tubes as well, that way you can use the light box to check
your artwork before you expose a board and find the transparency was
full of holes (bitter experience)
Oh I definitely would prefer to build one, keeping in with the spirit. A
small 320 x 260 x 90mm flight case is what I'm hoping for.
Nice to find someone who isn't scared of doing something for themselves.
We'll see what happens. :) The case comes first, as that's oddly the
hardest bit to source. I'm not paying £50 for a case I can get for £5-10 if
I'm patient. :)
How 'bout just under 20?
http://www.cpc.co.uk and search on order code TLTC03X
You could probably beat the price if you shopped around but if I were
building one, I'd consider using a scavenged flatbed scanner for the
case. You'd need to take some care stopping UV leaking out though.
This will all be documented too when I'm done. I'm allowing maybe 2-3 weeks
on/off to do this. But still tempted by the £200 one at Rapid, I can afford
it but I'm just too tight. :) Why spend £200+ when you can spend £50..
Totally agree, if I can't scrounge it or get it cheap I feel guilty,
patience pays off as it's only a hobby (at home) so I can afford to wait
if I can save a few pounds. Seriously though, if you can afford the 200
quid one, take a look at eBay, they do turn up every now and then and
generally sell much closer to your 50 quid than the 200 Rapid want.
 
A

Aly

Jan 1, 1970
0
Clint Sharp said:
Totally agree, if I can't scrounge it or get it cheap I feel guilty,
patience pays off as it's only a hobby (at home) so I can afford to wait
if I can save a few pounds. Seriously though, if you can afford the 200
quid one, take a look at eBay, they do turn up every now and then and
generally sell much closer to your 50 quid than the 200 Rapid want.

What's your opinion on this? (and anyone's opinon for that matter). I'm
humming and harring over it. Trouble is the weight. I can barely carry
25Kg. Have a logic analyser which I don't use as it's too heavy to move
about, bought another one Thurlby LA4800 which is about 2Kg. Anyway...

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=320100920597

£250. Double sided. I'm tempted, but need pushing. I fancied a little UV
flight case I'd done myself for £50.

What do you experts think on that eBay one? They're just down the road too
so can pickup, have already spoken to the guy.

Alison :)
 
P

Paul Carpenter

Jan 1, 1970
0
What's your opinion on this? (and anyone's opinon for that matter). I'm
humming and harring over it. Trouble is the weight. I can barely carry
25Kg........

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=320100920597

?250. Double sided. I'm tempted, but need pushing. I fancied a little UV
flight case I'd done myself for ?50.

Well if you could bid a low price on it or afford the 250 for a working
unit that has fetures you want and features (like double sided) you could use
and can do it to have more time doing electronics you want to do then go
for it.

No harm in bidding while pricing up a home made alternative and working
out max size of PCB you are likely to need.

My largest single PCB so far is 30cm x 30cm (6 layers) but done at a PCB
shop, the 0.2mm vias, I did not fancy doing by hand.. :-^
What do you experts think on that eBay one? They're just down the road too
so can pickup, have already spoken to the guy.

Could be a useful purchase if you have somewhere to store it and use it
size is another issue.
 
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