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Newbie questions: Recommendations on tools for SMT board repairs

D

Dave

Jan 1, 1970
0
After quite a few years away from electronics repair, I'm going to get back
into it as a hobby. I'm going to focus on computer and LCD monitor repair,
specifically to donate my parts and labor time to needy organizations. So
I've started gathering tools for the workbench to handle SMT board repairs.

From reading this group for the last few weeks it, here are the tools &
supplies I've seen recommended so far:

- Digital Volt Meter
- Oscilloscope with regular and high voltage probes
- ESR meter
- tweezer probes
- various jumper clip leads
- soldering station with adjustable heat
- liquid flux
- supply of thin solder wick
- solder sucker
- screw drivers, nut drivers, wire strippers, various cutters & pliers, etc

And here come the questions:
- Are there any FAQ's or lists available with suggestions of tools and
supplies needed?
- What am I missing from the list above?
- Any particular tools and brands to stay away from? I like buying good
tools.

Thanks in advance,
Dave
 
S

Smitty Two

Jan 1, 1970
0
"Dave" <[email protected]> said:
After quite a few years away from electronics repair, I'm going to get back
into it as a hobby. I'm going to focus on computer and LCD monitor repair,
specifically to donate my parts and labor time to needy organizations. So
I've started gathering tools for the workbench to handle SMT board repairs.

From reading this group for the last few weeks it, here are the tools &
supplies I've seen recommended so far:

- Digital Volt Meter
- Oscilloscope with regular and high voltage probes
- ESR meter
- tweezer probes
- various jumper clip leads
- soldering station with adjustable heat
- liquid flux
- supply of thin solder wick
- solder sucker
- screw drivers, nut drivers, wire strippers, various cutters & pliers, etc

And here come the questions:
- Are there any FAQ's or lists available with suggestions of tools and
supplies needed?
- What am I missing from the list above?
- Any particular tools and brands to stay away from? I like buying good
tools.

Thanks in advance,
Dave

FWIW, I threw all the Wellers in the dumpster a while back and replaced
them with Edsyns. They are adjustable, but we almost always run them
wide open at 800. My choice for quality solder wick is Chemtronics.
 
R

Ray L. Volts

Jan 1, 1970
0
Dave said:
After quite a few years away from electronics repair, I'm going to get
back into it as a hobby. I'm going to focus on computer and LCD monitor
repair, specifically to donate my parts and labor time to needy
organizations. So I've started gathering tools for the workbench to
handle SMT board repairs.

Good luck getting monitor parts. LCD monitor repair is almost exclusively a
board-level endeavor and most manu's only supply parts to authorized service
centers.
As for the SMD work, since it doesn't seem you'll be doing high volume work,
you can get by with ChipQuik kits: http://www.chipquik.com/
From reading this group for the last few weeks it, here are the tools &
supplies I've seen recommended so far:

- Digital Volt Meter
- Oscilloscope with regular and high voltage probes

The o'scope can be useful for certain work, but all you really need for a
quick look inside digital circuitry is a logic probe. This is far more
field friendly than a bulky scope, too. Of course, if you intend to
directly compare waveforms, you'll want a DSO.
- ESR meter
- tweezer probes
- various jumper clip leads
- soldering station with adjustable heat
- liquid flux
- supply of thin solder wick
- solder sucker
- screw drivers, nut drivers, wire strippers, various cutters & pliers,
etc

And here come the questions:
- Are there any FAQ's or lists available with suggestions of tools and
supplies needed?
- What am I missing from the list above?
- Any particular tools and brands to stay away from? I like buying good
tools.

I find Xcelite hand tools to be among the best out there for electronics
work, priced accordingly. I've used lots of other brands and can assure you
if you skimp here, you'll curse the cheaper stuff in short order.

I know lots of people enjoy slamming Weller, but my WTCPS station has
performed exceptionally well for many years. I haven't used the newest
Weller stuff. Maybe it's crap, I dunno. The older models appear regularly
on ebay and seem reasonably priced. If you want a station with an
adjustment knob and a readout, don't bother, as this series of Weller
stations is tip controlled (different tip = different temp).

As for the solder sucker, a good compromise between the costly vac stations
and garden-variety teflon-tip suckers is the powered sucker. The vac
chamber is pretty much identical to a normal sucker with the typical
button-operated plunger. Unlike with the average vac, the desoldering
process can be done with one hand. Since the tip melts the solder, you can
set it directly atop the joint for a perfect seat and you don't have to
worry about the metal tips melting, ever. These also work wonders with
plated-thru holes. The typical wattages of these vacs is 30-45W and they
can be had for as low as $20US.

Don't skimp on the wick. I find Tech Spray's "Pro Wick" and Easy Braid's
"Quick Braid" to have the fastest wicking action and longest shelf lives. A
reasonable alternative in a pinch is Velleman, but it isn't nearly as
cooperative as the first two. Avoid Pro's Tool wicks like the plague.

Liquid flux. I hardly ever require it. If you need to solder a large area
such as a thick ground braid to a metal RFI cover, yeah, you'll probably
need some extra flux. For 25+ years, I've consistently made beautiful pcb
and terminal (pots, switches, etc.) joints using quality rosin-cored solder.
Liquid and paste flux is at best overhyped for general electronics work. At
worst, it's a time waster. It's one extra step in the soldering process you
can eliminate simply by using quality cored solder, the right iron temp and
proper technique (ensuing flame fest to be summarily dismissed ;)
Granted, flux requirements are different for lead-free applications, but if
you have a cored flux that's identical to a bottled flux designed for the
task, you should be able to achieve good joints with the same small amount
of flux delivered by the solder wire as with leaded cored solder for leaded
apps. For more on lead-free considerations:
http://www.kester.com/en-us/leadfree/flux.aspx
 
S

Smitty Two

Jan 1, 1970
0
Ray L. Volts said:
Liquid flux. I hardly ever require it. If you need to solder a large area
such as a thick ground braid to a metal RFI cover, yeah, you'll probably
need some extra flux. For 25+ years, I've consistently made beautiful pcb
and terminal (pots, switches, etc.) joints using quality rosin-cored solder.
Liquid and paste flux is at best overhyped for general electronics work. At
worst, it's a time waster. It's one extra step in the soldering process you
can eliminate simply by using quality cored solder, the right iron temp and
proper technique (ensuing flame fest to be summarily dismissed ;)
Granted, flux requirements are different for lead-free applications, but if
you have a cored flux that's identical to a bottled flux designed for the
task, you should be able to achieve good joints with the same small amount
of flux delivered by the solder wire as with leaded cored solder for leaded
apps. For more on lead-free considerations:
http://www.kester.com/en-us/leadfree/flux.aspx

What flame fest? I'm the only liquid flux advocate around here, and I'm
not interested in being unpleasant. You don't want to use it, don't use
it.

One of these days I'm going to get around to posting a video or two
extolling the virtues of flux. One of the greatest advantages is
one-handed soldering. I often need one hand to hold the part, and one to
hold the iron. That doesn't leave much to feed solder with.

So, I stretch some wire solder out on the bench, hold the part in
position with one hand, add a drop of flux, put the flux bottle down,
and pick up the iron. Now, I drop the iron on the wire solder a half
inch or so from the end, pick up the drop of molten solder, and touch it
to the joint. This technique works very well in many circumstances,
including splicing wires or component leads.

As far as flux being a waste of time, let's apply my technique to a
little sixteen pin surface mount IC of 50 mil pitch or so. Right hand
positions IC, left hand uses wood Q-tip stick (or orange stick) to hold
IC down snug. Right hand applies flux, then grabs iron and loads with
solder (A half inch length of 0.020 or 0.025 solder.)

Start at the end away from you, slide tip along pins towards you. Eight
pins soldered absolutely perfectly in two seconds. That's one quarter of
one second per pin. You can actually move much faster, but may not get a
full heel fillet if you do. You never lift the iron from the board. Does
that sound like a waste of time?
 
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