Ever unable to route PCB?

Hi:

Picture this: 168-pin DIMM SDR-DRAM form factor 5.25in wide x 1.75in
high, holding a 176-lead QFP (26mm sq., lead-to-lead), two of
18.4x11.8mm 44-TSOPs, a 10x6.4mm 28-pin SOP, and a few other 3-5 pin
little thingys.

A whole crapload of bypass caps (about one per power pin of all ICs) and
a few handfuls of pull resistors.

All parts on topside, for this attempt, to avoid costs of assembling
both sides.

My first attempt has been to use 6 layers, with 2 dedicated to power,
leaving 4 signal layers. Trace/space is 0.006in. Min drills are
0.013in with 0.024in via diameters. These are a little large compared
to similar boards, but to go to 0.012in and smaller drills invokes a
modest cost knee which I am trying to avoid.

Much of the difficult I'm currently facing is because the large via
diameters are consuming a lot of space. So the first step I'll take if
I can't route with these constraints is to allow 0.010in drill x 0.020in
vias.

A similar, though considerably higher pin count board is made by TI with
10 layers. Another similar, but lower pin count board is made by TI
with 6 layers. I'm making a variant of their (rare) 168-pin
ControlCARD. Most of their ControlCARDs are 100-pin.


I currently have all the power, bypass caps, power regulation, critical
clock, reset, oddball, and analog traces routed and hopefully optimized
to avoid cramping the style of the remaining digital tracks. I started
with 499 connects, now down to 222.

My next step is to see if the auto-router in Eagle 5.x can route the
remaining traces. Then I will know it is theoretically possible.

An initial attempt to run the autorouter Friday afternoon ended with the
program stuck after just a few traces. Not encouraging, though I think
there might be some parameters that I have to twiddle to get it to make
more progress.

What fun.

 

Try vias that have no annular ring on unused layers. 5/5 trace space is
doable too.



Regards,

Boris Mohar

Got Knock? - see:
Viatrack Printed Circuit Designs (among other things) http://www.viatrack.ca

void _-void-_ in the obvious place

 

That's an interesting idea. I doubt Eagle can handle this though. Ie,
specifying an annular ring (restring) on specific layers, for specific vias.

Also, the board houses I use would whine, but perhaps they could do it
with their "custom" process.


I seem to be having more success with my 2nd attempt, having put more
thought into it this time before starting.

 

I've toned down some of the area taken by bypass caps and their vias.
That seems to be helping.

Most of my bus resistors are in little 8x0402 arrays.

Once a lot of routing is done, it seems easy to find places to fit in
pull resistors. So basically, they needn't be placed until near the end
of the routing process.

 

Hello,

some extra tolerance between the drill of the via and the adjacent
traces is needed. Some misalignment between drills and trace layer may
exist.

Bye