Hi again Lenny,
I know what you mean about the "hot bridging" technique. It's not
for the faint-hearted! There's also a fairly high risk of damaging
semiconductors in the circuit, as I seem to remember happening to me a
long time ago.
Regarding the idea of adding extra diodes for protection, this is
what I wrote about it in the Mark 2 kit instructions:
"Heavy-duty protection.
To provide greater protection
against connection to charged electrolytics,
some kit builders have
connected an inverse-parallel pair
of 1N5404 (or similar) high-power
diodes between the test lead sockets (jacks).
If you’re the kind who’s likely
to connect the meter to the
120uF input filter capacitor of a
240V-powered switching power
supply without checking that it’s
been properly discharged, this
modification is for you.
Reportedly, this protects the
meter quite well, although it can
result in the probe tips being blown
off by large charged capacitors.
The resulting surge current can
also damage the charged capacitor
and the power diodes themselves.
However, without the diodes, the
resulting >600A current spike
destroys the microcontroller (IC2)
and damages C6."
Anatek Corp was selling a little protection board for the DSE ESR
meter, and probably still is. It's much kinder to the meter and
capacitors than the above brute-force idea. On the down side, it adds
a small amount of resistance to the test lead circuit, making it
essential to use high quality low resistance test leads.
I hope this gives you some ideas to think about. I'm delighted that
the meter's been assisting you for so long.
Regards,
Bob