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EnergyStar plugpacks

N

Nobody

Jan 1, 1970
0
So the small benefit of these new power siupplies should be weighed
aginst

1) greater complexity
2) lower reliability
3) greater EMI
4) potential fire hazard?
5) potential shock hazard


If these switching supplies fail at even a slightly higher rate and
cause a few people to take a few extra rides CAR rides to get
replacements then the small energy savings will all be lost...

Legislaters and politicians are not smart enough to be making these
decisions for us...

Normally, they tend to consult "experts" first. One problem there is
that the obvious experts would be people who design and manufacture PSUs,
who would have a vested interest in a requirement for more complex (and
thus more profitable) PSUs.
 
N

Nobody

Jan 1, 1970
0
Further investigation suggests it is indeed an Australian thing and
applies only to *external* power supplies. I'd be happy to say goodbye
to wall warts and lumps in a cord myself.

Except, that isn't likely to happen; you'll just end up with SMPS
wall-warts instead of transformer/rectifier/regulator wall-warts.
 
E

Eeyore

Jan 1, 1970
0
Mark said:
Legislaters and politicians are not smart enough to be making these
decisions for us...

No question about it !

Graham
 
E

Eeyore

Jan 1, 1970
0
Phil said:
"Eeysore"


** God knows what it is.

It don't say.

Nor is there proof of class 2 compliance.

Anyone can use the double square symbol, at whim.

I'm 100% confident Toroid apply it correctly.

Graham
 
N

Nobody

Jan 1, 1970
0
For the benefit of us yanks, what does pommy mean?

British.

"Pom" is an Australian colloquial term for a Briton, so "pommy" is the
adjective form.

Also: "whingeing pom". Typically a Briton who is visiting Australia or has
recently moved there, and has trouble adjusting to the heat, the venomous
wildlife, etc. Or just Britons generally, depending upon the speaker's
perception of them.
 
P

Phil Allison

Jan 1, 1970
0
"Nobody"
Normally, they tend to consult "experts" first.


** Experts in what ?

What is and is not an overall good idea?

Where are they to be found ????

One problem there is
that the obvious experts would be people who design and manufacture PSUs,


** Hardly.

Manufacturers are basically completely ignorant factory owners - mostly
living in China in the case of external PSUs. Designers are merely the paid
lackeys of such factory owners.


Normally, a " standards committee " is formed to report on the need,
advisability and any significant drawbacks of such a legileslitave change.

In this case, no such thing was done.

MEPS regulations are now put into law via a " back door " process that
defeats the effect of any comment from knowledgeable, independent parties.

Belief that it is a good idea & we must do it is * religious * , not
scientific.




....... Phil
 
P

Phil Allison

Jan 1, 1970
0
"Eeysore"
I'm 100% confident Toroid apply it correctly.



** ROTFLMAO !!!

Well, the damn fool would say that - wouldn't he !!






....... Phil
 
M

Michael A. Terrell

Jan 1, 1970
0
Terry said:
Thats very likely the case - if he behaved like that in public, he would
be beaten senseless on a regular basis.


How would they know when to stop? Why are they beating him on an
irregular basis? Is there no Ex-Lax, down under? These, and other
questions will be answered on the next episode, of "Australia's Most
Pathetic Troll' so stay tuned to this channel for the next exciting 9?)
episode of our programe.


--
Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida
 
D

Don Klipstein

Jan 1, 1970
0
Michael A. Terrell wrote in said:
Is there no Ex-Lax, down under? These, and other
questions will be answered on the next episode, of "Australia's Most
Pathetic Troll' so stay tuned to this channel for the next exciting 9?)
episode of our programe.

I wonder if the one this makes me think of has any association with an
even worse sub-troll from Australia, who has "earned" a FAQ that says he
is not worth a FUQ, well below the other juvenile that changes names a few
times a year now.

I suspect less likely, since the supreme Australian sub-troll appears to
not get along with much of anyone but likes to tick people off.

- Don Klipstein ([email protected])
 
M

Michael A. Terrell

Jan 1, 1970
0
Don said:
I wonder if the one this makes me think of has any association with an
even worse sub-troll from Australia, who has "earned" a FAQ that says he
is not worth a FUQ, well below the other juvenile that changes names a few
times a year now.

I suspect less likely, since the supreme Australian sub-troll appears to
not get along with much of anyone but likes to tick people off.

- Don Klipstein ([email protected])


Phil always reminds of a very badly written soap opera written with
rubber stamps and crayons. They were the main reason I quit TV repair
in the early '70s. Stupid game shows was the final nail in the coffin.

--
Service to my country? Been there, Done that, and I've got my DD214 to
prove it.
Member of DAV #85.

Michael A. Terrell
Central Florida
 
R

Robert Latest

Jan 1, 1970
0
["Followup-To:" header set to sci.electronics.design.]
Winfield said:
The cost of making the changes I see necessary is not zero,
but it's quite small, perhaps 20% at most.

Let's assume a billion of these transformers with a $.1 cost increase.
That's $100m the consumers will have to spend.

But all those transformers will consume about one gigawatt less, that's the
equivalent of a normal power plant.

So, essentially, you get 1GW of power for $100m. That's pretty good, plus
this "virtual power plant" doesn't consume any primary energy nor has it
emissions. So it really does make sense to improve the efficiency of small
applicances from an economical standpoint alone. No pants peeing greenie
weenie arguing required here.

The same argument could be made from the consumer's point of view: The new
wall wart consumes 1W less, which (assumed it's on 24/7) will save about 1.7
EUR/year (in Germany). Such amounts of money are too small to make any
appreciable difference to the consumer, so we can't rely on the market
forces having any effect. Government intervention is the right thing to do
here.

robert
 
P

Phil Allison

Jan 1, 1970
0
"Robert Latest"
Let's assume a billion of these transformers with a $.1 cost increase.


** Completely WRONG.

Iron core transformers in external PSUs are about to * disappear * - you
ASS.

The REAL cost increase to the public may well be horrendous.

http://sound.westhost.com/articles/external-psu.htm

The increased electrocution risk alone is TOTALLY unacceptable.


So it really does make sense to improve the efficiency of small
applicances from an economical standpoint alone.


** Anything can be "proved" with totally ASININE false logic like yours.


The same argument could be made from the consumer's point of view: The new
wall wart consumes 1W less, which (assumed it's on 24/7) will save about
1.7
EUR/year (in Germany). Such amounts of money are too small to make any
appreciable difference to the consumer, so we can't rely on the market
forces having any effect. Government intervention is the right thing to do
here.


** It is all utter bollocks.





....... Phil
 
E

Eeyore

Jan 1, 1970
0
Robert said:
["Followup-To:" header set to sci.electronics.design.]
Winfield said:
The cost of making the changes I see necessary is not zero,
but it's quite small, perhaps 20% at most.

Let's assume a billion of these transformers with a $.1 cost increase.
That's $100m the consumers will have to spend.

But all those transformers will consume about one gigawatt less, that's the
equivalent of a normal power plant.

So, essentially, you get 1GW of power for $100m. That's pretty good, plus
this "virtual power plant" doesn't consume any primary energy nor has it
emissions. So it really does make sense to improve the efficiency of small
applicances from an economical standpoint alone. No pants peeing greenie
weenie arguing required here.

The same argument could be made from the consumer's point of view: The new
wall wart consumes 1W less, which (assumed it's on 24/7) will save about 1.7
EUR/year (in Germany). Such amounts of money are too small to make any
appreciable difference to the consumer, so we can't rely on the market
forces having any effect. Government intervention is the right thing to do
here.

The info I posted about toroidal wall warts shows them to have very low no-load
losses btw. About 0.25 - 0.4W.
http://www.toroid.se/docs/prod3_1.pdf

Graham
 
E

Eeyore

Jan 1, 1970
0
Phil said:
"Robert Latest"

** Completely WRONG.

Iron core transformers in external PSUs are about to * disappear * - you
ASS.

The REAL cost increase to the public may well be horrendous.

http://sound.westhost.com/articles/external-psu.htm

The increased electrocution risk alone is TOTALLY unacceptable.

WHAT " increased electrocution risk " ? IEC standards will still be in force.

Graham
 
E

Eeyore

Jan 1, 1970
0
Phil said:
http://sound.westhost.com/articles/external-psu.htm

The increased electrocution risk alone is TOTALLY unacceptable.

" 168uA isn't much current, but remember that without the 5.1k resistor the
voltage is 120V RMS, and voltage peaks are 170V (either polarity). The voltage
is high enough to feel, and there is more than enough current available to
damage an input circuit if it happens to be connected while the AC voltage is at
(or near) its peak. 2

Rod Elliot should be shot for tallking such drivel.

Graham
 
J

Jan Panteltje

Jan 1, 1970
0
Next I used a DP-241 size-4 frame part. This fellow was
nearly identical, but had the primary winding broken into
two portions so they could be wired in parallel for 120V,
or in series for 240V operation. My thesis was that the
primary should have more turns to meet the new rules, and
a factor of two seemed reasonable. To test this idea I
ran the 240-volt transformer wiring on 120 volts.

Now I measured only 5.5mA peak primary magnetizing current,
more than 10x less! Note that's only 0.66 VA. Clearly the
primary magnetizing fields were well below the dangerous
power-wasting saturated region. The current-voltage phase
shift was about 45 degrees. Are you ready? The new power
consumption was, tada!! 0.40 watts.

That's well under the new allowed limit. And I think with
further design optimization they can do even better.

So I predict the transformer manufacturers won't have any
trouble making parts to meet the new rules. I for one will
be glad to see it and look forward to buying the new parts.

Winfield you are so rigth!
It is very possible to make small transformers with < .5W loss
if good iron quality is used, and sufficient turns....
We had some of those made locally already many years ago (30? ;-)),
did not even get a bit warm.
Iron quality is _very_ important (and sufficient iron) to get
a low loss.
There are several sorts of iron to choose from IIRC (my first
job was in a transformer / power supply company).
No problem.
Actually a good idea, as most of these little buggers get way too hot.
 
D

default

Jan 1, 1970
0
Winfield you are so rigth!
It is very possible to make small transformers with < .5W loss
if good iron quality is used, and sufficient turns....
We had some of those made locally already many years ago (30? ;-)),
did not even get a bit warm.
Iron quality is _very_ important (and sufficient iron) to get
a low loss.
There are several sorts of iron to choose from IIRC (my first
job was in a transformer / power supply company).
No problem.
Actually a good idea, as most of these little buggers get way too hot.

Agreed. I think most of the damn wall warts we see around here are
recycled ship hulls, not grain oriented silicon steel. Sloppy 2 X 2
stacking of the core doesn't exactly improve performance - or failing
to insulate the through- lamination hardware, or inter winding
electrostatic shielding.

I worked for a custom linear supply manufacturer. We'd turn out some
transformers for clients - they were amazed that the same size
transformer that they were buying in bulk from overseas could be
replaced with something that ran so much cooler and had better
regulation.

One of our clients (Indian dude) asked for, and got, the winding
schedule (design) of a transformer we were making for his prototype
controllers. When he needed a lot of them, he passed the design to a
manufacturer in Indonesia and got back a truckload of junk that ran
hot and wouldn't meet his spec..

I loved it - slick guy figured he'd pull a fast one on us and shot his
foot in the process. He was committed to these little relay socket
controllers - the heat of the transformers wouldn't dissipate enough
to meet the environmental specs he was quoting. The styrene covers
would melt.
 
F

Fred Bloggs

Jan 1, 1970
0
Winfield said:
In his web document, "The Humble Wall Transformer is the Latest
Target for Legislators," By Rod Elliott (ESP), Rod states,

"A mandatory energy rating requirement effectively bans all
presently available transformer based external supplies
because their magnetising current is higher than allowable.
In order to pass, the no-load dissipation must be less than
0.5W for supplies rated at less than 10W, or 0.75W for
supplies rated at between 10 and 250W. Most small
transformers draw a magnetising current of around 20-30mA,
and the range of power consumption I measured was between
1.1W up to 1.8W (this was verified with a fairly wide cross-
section of supplies at my disposal. The dissipated power is
directly related to the winding resistance, and also includes
iron loss - that amount of power needed to reverse the flux
in the core on each half cycle of the AC waveform)."

In my opinion, Rod is badly misinformed on this issue, and
perhaps by extension in his reading, then so would be Phil.

It's too bad Rod didn't consult the extensive discussions
some of us have had here on s.e.d., wherein we listed some
detailed measurements of small transformers - magnetizing
inductance, leakage inductance, dc and ac resistances, etc.

We found that typical manufacturers make rather efficient
transformers when they're making larger models, but when
they make small ones, e.g. 2.5 and 6VA, they really take
serious liberties saving on the relative amount of copper
and iron used. This allows the little buggers to dissipate
far more heat than necessary, compared to their size. We
speculated that they felt, hey, it's only dissipating 1.5W,
or 2 or 3W, so what's the problem?

It's trivial to greatly reduce the magnetizing current by
adding some primary turns and thereby staying much further
away from core saturation.

I performed a simple experiment with a Signal Transformer
241-series size-4 frame part. That's one size up from the
smallest size they make in that type. I operated without
any loads.

I measured the primary magnetizing current at 65mA peak,
which given our 120V ac power = 7.8 VA. Most of the
current was out of phase with the primary voltage, so
the power consumption was much less, about 1.23 watts.
Not too bad, and in keeping with Rod's measurements, but
oops! well over the new allowed limit.

Next I used a DP-241 size-4 frame part. This fellow was
nearly identical, but had the primary winding broken into
two portions so they could be wired in parallel for 120V,
or in series for 240V operation. My thesis was that the
primary should have more turns to meet the new rules, and
a factor of two seemed reasonable. To test this idea I
ran the 240-volt transformer wiring on 120 volts.

Now I measured only 5.5mA peak primary magnetizing current,
more than 10x less! Note that's only 0.66 VA. Clearly the
primary magnetizing fields were well below the dangerous
power-wasting saturated region. The current-voltage phase
shift was about 45 degrees. Are you ready? The new power
consumption was, tada!! 0.40 watts.

That's well under the new allowed limit. And I think with
further design optimization they can do even better.

So I predict the transformer manufacturers won't have any
trouble making parts to meet the new rules. I for one will
be glad to see it and look forward to buying the new parts.

Playing around with the number of turns like that means a bigger winding
window to accommodate both primary and secondary, so the core will have
to be exponentially larger, just that much more material to increase the
cost. If you reduce the wire gauge, allowing higher than the established
industry standard current density in the wire, then you trade off the
low no-load quiescent power consumption for higher dissipation and less
than optimum efficiency at rated load, this adds even more to the cost
of ownership, and depending on the usage cycle profile may defeat the
intended purpose of the new regulations and waste energy. Your ideas are
in keeping with the simple-mindedness of the entire philosophy of
proposing all encompassing rules and regulations, a historically massive
failure and legacy of parasitic bureaucracy that should be abandoned.
 
S

Spehro Pefhany

Jan 1, 1970
0
Winfield you are so rigth!
It is very possible to make small transformers with < .5W loss
if good iron quality is used, and sufficient turns....
We had some of those made locally already many years ago (30? ;-)),
did not even get a bit warm.
Iron quality is _very_ important (and sufficient iron) to get
a low loss.
There are several sorts of iron to choose from IIRC (my first
job was in a transformer / power supply company).

Indeed.. this is the NUMBER ONE problem. I specified a better material
for a thermocouple instrument design (where heat dissipation affects
the accuracy of the cold-junction compensator) and the transformer
surface temperature dropped from "noticably warm" to "is it on?" with
exactly the same size and (IIRC) the same windings. If nobody forces
them to they'll use the cheaper material, save 10 cents or whatever,
and each unit will waste an extra 10 cents a month of electricity.


Best regards,
Spehro Pefhany
 
W

Winfield

Jan 1, 1970
0
Snipped to highlight a point....

I like the idea of SMPS which stop switching, and resume with output
load etc. - many idling SMPS make very strong signals at RF to 50+ MHz.

For a small signal radio listener to survive many of these supplies must
be turned off completely as they make terrible noise at HF and above.

Some make a broadband white noise and others a gurgling, swishing noise
which wanders all over the spectrum - worst offenders here are DVB-T
receivers and (especially) SAMSUNG colour televisions.

I turn all my SMPS and then I can hear those of neighbours...I hate
the stinking things !

I agree and like ac small transformers. However, contrary to
Phil's repeated assertions, made without backup evidence, the
new rules will not mean the end of our small transformers, but
merely their evolution into acceptable quiet, cool citizens.
They will be larger and cost a little bit more, but they'll
still be cheaper than switchers. It's true that many folks
are willing to pay more to get a miniature-sized switcher on
the end of their power cord, but that's quite independent of
the horrendous power consumption problem our small appliances
create right now in drawing so much current when they're "off."

- My home draws 200 watts when everything is turned off -
that's right 200 watts, costing me 315$ per year. Sheesh!
Not to mention the extra oil it consumes in the process.

As for the noisy SMPS, they can also be quieted considerably,
at a fairly modest cost, too, but that'll require more rules.
 
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