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(audio) "PA amp"?

Discussion in 'Electronic Design' started by ge, Oct 8, 2004.

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  1. ge

    ge Guest

    We want to test a design at AC line frequencies from (say) 50-70 hz.
    Cost is an issue. The unit draws about 20W. Line is 120V.

    One suggestion we've gotten is to feed a sine-wave generator into a
    "PA amp", and just step that output up with a variable transformer.
    Supposedly, these "PA amps" can swing 70v (rms?).

    I'm having trouble finding specs on these devices. It's not clear
    from what I find with Google even whether any particular amp has this
    70v output.

    In general, I'd like a pointer to some sort of technical overview of
    the land of audio power amps, which I pretty much know nothing about.
    In particular, I'd like to know if they have strict load impedance
    requirements, or any other gotchas.

    And, of course, if you think this sounds like a not-so-good idea, it
    would be OK to say that.

    TIA,
    George
     
  2. John Larkin

    John Larkin Guest


    Any audio amp would work. I'd sugggest a 50-watt or so amp, just to
    have good margin. A garage-sale stereo receiver should do fine. I use
    a Peavey 400 watt/channel stereo PA amp to test electrical metering
    products... one channel steps up to 120-480 volts, and one steps down
    to 0-200 amps to drive current transformers. With a stereo amp, you
    can bridge the channels and get (almost) twice as much power if you
    need it.

    The idea of using a Variac backwards is a good one. That lets you
    optimize the impedance match.

    John
     

  3. To figure the transformer size, first work out the voltage (rather than
    wattage) that the amp can produce. Stereo amps are often rated into 8 ohms;
    so, if an amp can generate 50W into 8 ohms, it's putting out V = sqrt(P*R) =
    20V. To get 120V out the transformer, you want to use a transformer with a
    120V primary and an 18V secondary, in reverse. (Power transformers are not
    100% efficient; that's why I said 18V rather than 20V.)

    Next, remember that most inexpensive amps are rated for "music power" rather
    than continuous sine wave output. If your device draws 20W, that means you
    need to feed the transformer about 25W (again, not 100% efficiency), which
    means you need an amp rated for at least 100W so that it won't overheat.
    Some amps derate by as much as 10x for continuous low-frequency sinewave
    power. Larkin's Peavey is an excellent choice.

    If using a Variac, be aware that the amp's output is not isolated from the
    transformer output. If your device itself has a transformer input, you're
    probably fine. But in principle, you could get a surprise, for instance if
    you used the amp in bridged mode and then you tried to measure the voltage
    across the device input with a non-isolated oscilloscope. Normal power
    precautions apply.
     
  4. Mike Page

    Mike Page Guest

    Yes, get a PA amp. Don't expect a HiFi amp to be as robust, and steer
    well clear of automotive amps, they're specced in silly numbers. Watch
    out for earth loops.

    You can string a AGC round it to compensate for droop with the smaller
    transformers.

    Regards,
    Mike.
     
  5. John Larkin

    John Larkin Guest

    Oh, one other trick: a capacitor across the 120 side can reduce amp
    loading and make the drive nicer for the DUT.

    John
     
  6. NCSRadio

    NCSRadio Guest

    With a stereo amp, you
    John,
    Don't you get almost 4x the power with a bridge because P=E^2/R ?
    Carey Fisher
     
  7. John Larkin

    John Larkin Guest

    Depends on the power supply and heatsinking. If either of them is the
    limit - and one generally is - you can't get 4:1. They're both
    expensive, so amp manufacturers are not likely to provide twice as
    much as absolutely needed, unless they claim the bridging feature
    maybe.

    John
     
  8. Pooh Bear

    Pooh Bear Guest

    I've done this. Don't bother with amps with 70 or 100 Volt line outputs
    since you need to step up further anyway.

    The load reactance means that you'll need a rather larger wattage
    amplifier than the load VA might suggest.

    Any typical modern 'PA' amplifier will drive down to a 4 ohm load and
    possibly 2 ohms with no upper limit so impedance isn't really an issue.

    I assume you know how to calculate the amplifier's output voltage from
    the rated power spec ? Then find a suitable transformer and use it in
    'reverse' - i.e. connect the amplifer to the secondary and power your
    device from the 'primary'.


    Graham
     
  9. Pooh Bear

    Pooh Bear Guest

    My experience would suggest maybe a larger margin might be advisable. The
    idea of phase angle correcting with a cap is cute though.


    Graham
     
  10. Tony

    Tony Guest

    Which introduces the subject of reactive loading, which linear amps
    really hate (and often blow up just to demonstrate that point). At
    50Hz with a capacitive or inductive load, the output BJTs can spend a
    ms or two going through conditions of high voltage AND high current at
    the same time, so it would be a good idea to oversize everything, and
    make sure magnetizing currents are well below the nominal max load
    current.

    Before connecting an amp to a transformer, it's also wise to make sure
    the amp's DC offset is tiny (+/-10mV should be fine), otherwise you'll
    get potentially high DC current into the transformer's primary.

    Tony
    Tony (remove the "_" to reply by email)
     
  11. Guy Macon

    Guy Macon Guest

    Fixed, not variable. You vary the voltage at the sine-wave generator.

    0.2A at 120V is 24W, which tells me that your load is around
    600 Ohms at 60Hz. Get a 100:1 step-up transformer and that
    0.2A becomes 20.0A, the 120V becomes 1.2V and the load becomes
    6.0 Ohms. The power stays at 25W.

    A Carvin DCM150 150W Amplifier puts out 50W into 8 Ohms and
    75W into 4 Ohms - and that's just one channel. Price: $230
    Make that 100:1 transformer a 100W model and you will have
    plenty of power for startup surges.

    See http://www.carvin.com/products/dcmseries.php
     
  12. Tony

    Tony Guest

    Typo alert - should be "0.06 Ohms" - not friendly to most power amps.

    Tony (remove the "_" to reply by email)
     
  13. Mike Page

    Mike Page Guest

    I made the mistake of capacitively coupling the LV winding of a booster
    transformer to avoid potential DC saturation currents. I blew several
    fuses. I never bothered to analyse why, but replaced the caps with
    smallish resistors, which kept the DC current to adequate levels.

    Mike.
     
  14. Pooh Bear

    Pooh Bear Guest

    I think he forgot impedance relates to the square of the transformer turns.

    So If you wanted a 6 ohm load - you need a 10:1 ratio.

    The output voltage would be 12 V.

    I still reckon that the reactive component of the load will require
    consideration as will recifier conduction time in the PSU which normally
    only conduct for 1/3 or less of a cycle.


    Graham
     
  15. Pooh Bear

    Pooh Bear Guest

    Maybe you made a resonant load ?


    Graham
     
  16. Guy Macon

    Guy Macon Guest

    I am not sure why I made such an emementary error, but it wasn't from
    forgetting the relationship between impedance ratios and turns ratios.

    I blame George Bush.
     
  17. Instruments are built for this:

    http://www.hotektech.com/EPSAmplifier.htm

    As an example -- there are much smaller units available, and from
    different manufacturers.

    A 1 month rental on a small one should be in the $100 range.

    But I agree, for 20W a rugged audio amp and a step-up transformer
    (ie: PA amp) may be a fine way to go.

    I have not found line frequency to be much of a problem, though.
    I have found low line testing at 80 volts, cycle drop-out testing
    and surge withstand capability are far more important when it
    comes to insuring equipment works through routine power line
    problems.

    * * *

    OART:

    In 90% of clients that blame all their intermittent problems
    on the power company, I have found the true cause to be either,
    and often both:

    o Ones with really shoddy design, though not in the power supply
    o Ones with bad software

    The other 10% have a badly designed power supply.

    In 27 years of consulting, most of it fixing reliability problems,
    I have never found the power company is to blame.
     
  18. Guy Macon

    Guy Macon Guest

    I had the same experience until I started making things that were
    exported to third-world countries.
     
  19. Pooh Bear

    Pooh Bear Guest

    I will too in that case ;-)


    Graham
     
  20. Bob Urz

    Bob Urz Guest

    Why do i smell smoke at the end of this experiment? ;)

    If one were crafty, they could try a Batt op UPS and see if
    you could modify its frequency reference generator for variable
    operation. These small UPS's are cheap these days.

    Bob
     
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